Optical Safety System Area Designation Editing

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Solution Overview

Problem

Conventional optical safety systems require cumbersome editing operations to verify if intruder sensing is appropriately performed within designated protection areas, as they necessitate updating safety scanner settings with area designation information.

Innovation Solution

The optical safety system includes a safety scanner with an area designation information receiving section and a setting support device that generates pseudo determination information based on area designation and distance measurement data, allowing for on-screen verification without transmitting updated settings to the scanner, using an edit screen display section and pseudo determination information generation section.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If area designation information is updated in the safety scanner to verify intruder sensing, then sensing accuracy can be checked, but the editing operation becomes troublesome and complex

Engineering Contradiction:
Improveintruder sensing accuracyVSAvoidediting operation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The setting support device creates a copy of the area designation information and stores it locally. This copied data can be used for verification purposes without requiring updates to the safety scanner's settings, thereby simplifying the editing operation while maintaining sensing accuracy verification capability

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The setting support device acts as an intermediary between the user and the safety scanner. It handles the verification process using stored area designation information, eliminating the need for users to directly update the safety scanner settings and thus reducing operational complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If area designation information is transmitted to the safety scanner for setting updates, then the protection area can be properly designated, but the setup process becomes time-consuming

Engineering Contradiction:
Improveprotection area designation accuracyVSAvoidsetup time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The setting support device performs preliminary actions by storing area designation information locally before it would need to be transmitted to the safety scanner. This allows for quick verification and setup operations without repeated transmission cycles, reducing setup time while maintaining designation accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By creating and storing a copy of the area designation information in the setting support device, the system eliminates the need for repeated transmissions to the safety scanner during setup and verification, significantly reducing the time required for protection area designation

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the editing operation for area designation information by enabling verification of intruder sensing without updating the safety scanner's settings, facilitating easier setup and reducing operational complexity.

Implementation Method 1

a light receiving section that receives reflected light from an object within the detection area and generates a light receiving signal

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a distance calculation section that obtains a distance to the object on the basis of the light receiving signal

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS10317516B2Optical safety system
Publication Date: 2019.06.11 KEYENCE CORP
  • US10317516B2 patent drawing
  • US10317516B2 patent drawing
  • US10317516B2 patent drawing

AI summary

Provided is an optical safety system that enables simplification of an editing operation for area designation information. A safety scanner includes an intrusion sensing section that determines the presence or absence of an intruder into a protection area. The setting support device includes a pseudo determination information generation section that determines a presence or absence of an intruder into a protection area on the basis of an area designation information before being transmitted to the safety scanner and a distance measurement information received from the safety scanner and generates a pseudo determination information indicating the determination result.