Optical Scanning Device Cooling Airflow and Cleaning Mechanism

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Solution Overview

Problem

The optical characteristics of optical scanning devices in image forming apparatuses deteriorate due to dirt and dust accumulation on the transparent cover, leading to image failures, despite existing cleaning mechanisms, which are not entirely effective in preventing foreign matter reattachment.

Innovation Solution

An optical scanning device with a spiral groove screw shaft, a holding member, and a cleaning member that moves reciprocally to clean the transparent cover, accompanied by a cooling air passage, blowing part, and communication passage to effectively remove foreign matter by utilizing airflow to prevent reattachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cleaning mechanism with a cleaning member is used to clean the transparent cover, then the optical characteristics are improved, but foreign matter may reattach to the surface

Engineering Contradiction:
Improveoptical characteristicsVSAvoidforeign matter reattachment
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a blowing mechanism that supplies air flow to the transparent cover surface. This pneumatic approach prevents foreign matter from reattaching to the cleaned surface by creating a protective air barrier, complementing the mechanical cleaning action and solving the reattachment problem

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent combines the cleaning member mechanism with the blowing mechanism into an integrated system. The cleaning member removes foreign matter while the blowing mechanism simultaneously prevents reattachment, creating a comprehensive solution that addresses both aspects of the contradiction

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the cleaning member continuously moves to clean the transparent cover, then cleaning effectiveness is improved, but the structure becomes more complex

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidcleaning mechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cleaning member performs reciprocal movement, alternating between cleaning the transparent cover and returning to its initial position. This periodic action allows the cleaning mechanism to be simple in structure while maintaining effective cleaning through repeated cycles rather than continuous complex operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The blowing mechanism automatically supplies air to the transparent cover surface without requiring additional complex control systems. The system serves itself by using the same structural elements for both cleaning and protecting functions, reducing overall complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures thorough cleaning of the transparent cover, preventing foreign matter reattachment and maintaining the optical characteristics of the scanning device, thereby reducing image failures and ensuring consistent performance.

Implementation Method 1

The holding member is engaged with the screw shaft and moves along a predetermined reciprocal movement path according to rotation of the screw shaft. The cleaning member is held by the holing member and cleans the surface of the transparent cover while moving in the aforementioned predetermined direction according to reciprocal movement of the holing member.

Methodology Applied
Scientific EffectReciprocal movement:

Implementation Method 2

The blowing part takes in air outside of the housing from a first end portion of the cooling air passage and allows the air to be discharged from a second side portion, the first end portion facing the second side portion.

Methodology Applied
Scientific EffectAirflow:

Implementation Method 3

The foreign matter falling concave part is provided adjacent to the transparent cover in the aforementioned predetermined direction such that accumulated foreign matters are fallen at a front side in a progress direction of the cleaning member

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS10018962B2Optical scanning device and image forming apparatus including the same
Publication Date: 2018.07.10 KYOCERA DOCUMENT SOLUTIONS INC
  • US10018962B2 patent drawing
  • US10018962B2 patent drawing
  • US10018962B2 patent drawing

AI summary

An optical scanning device includes a cooling air passage that passes through inside of the housing, a blowing part that takes in air outside of the housing from a first end portion of the cooling air passage and allowing the air to be discharged from a second side portion, the first end portion facing the second side portion, a foreign matter falling concave part provided adjacent to the transparent cover in the predetermined direction such that an accumulated foreign matter is fallen at a front side in a progress direction of the cleaning member when the cleaning member reaches each moving end of the reciprocal movement path, and a communication passage that allows the foreign matter falling concave part and the cooling air passage to communicate with each other.