Optical Scanning Apparatus Dust Exclusion Cover Design

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Solution Overview

Problem

The optical performance of a polygon mirror in an optical scanning apparatus is compromised when dust adheres to its surface, leading to a reduced reflectance rate.

Innovation Solution

An optical scanning apparatus design that includes a cover to prevent dust from adhering to the polygon mirror, featuring a frame with partition walls and cutouts that are covered by the cover, ensuring dust exclusion and easy lens mounting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the polygon mirror is exposed to the external environment, then ease of assembly and maintenance is improved, but dust adheres to the mirror surface reducing reflectance rate

Engineering Contradiction:
Improveease of assembly and maintenanceVSAvoiddust adhesion
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A cover member is provided that can be easily attached to and detached from the polygon mirror assembly. This cover acts as a protective barrier that prevents dust from reaching the mirror surface while allowing easy access for assembly and maintenance operations.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The device is divided into separable components including the cover member, polygon mirror assembly, and main body. This segmentation allows the cover to be independently attached and removed without affecting the entire system, facilitating easy maintenance while protecting the mirror when covered.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the cover is made completely closed, then dust protection is improved, but ease of assembly and maintenance deteriorates

Engineering Contradiction:
Improvedust protectionVSAvoidease of assembly and maintenance
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The cover member is designed as a simple, flexible component that can be easily attached to and detached from the polygon mirror assembly. This cover acts as a protective barrier that prevents dust from reaching the mirror surface while allowing easy access for assembly and maintenance operations.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces dust accumulation on the polygon mirror, maintaining optical performance and simplifying the mounting process of scanning lenses.

Implementation Method 1

a coupling lens configured to convert light emitted from the semiconductor laser into a light beam

Methodology Applied
Scientific EffectOptical focusing: Lens

Implementation Method 2

a deflector configured to deflect the light beam passed through the coupling lens into a main scanning direction and including a polygon mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a scanning optical system configured to focus the light beam deflected by the deflector on an image surface

Methodology Applied
Scientific EffectOptical focusing: Lens

Data Source

PatentUS20250044582A1Optical scanning apparatus
Publication Date: 2025.02.06 BROTHER KOGYO KK
  • US20250044582A1 patent drawing
  • US20250044582A1 patent drawing
  • US20250044582A1 patent drawing

AI summary

An optical scanning apparatus includes a semiconductor laser, a coupling lens, a deflector including a polygon mirror which is rotatable about a rotation axis extending in a first direction, a scanning optical system to form an image of a light beam deflected by the deflector on an image surface, a frame including a base board, and a cover covering the deflector. The frame includes a first wall extending in a direction from the base board toward the cover. The first wall includes an opening, through which the light beam deflected by the deflector toward the scanning optical system passes, and a first cutout located apart from the opening in a second direction parallel to the main scanning direction. The cover includes a second wall covering an entirety of the first cutout in a view along a third direction, which intersects orthogonally with the first direction and the second direction.