Optical Scanning Device Compact Design Using Folded Lens Path

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Solution Overview

Problem

Conventional optical scanning devices for color image forming apparatuses are elongated due to the arrangement of components along the optical axis, leading to increased size of the image forming apparatus.

Innovation Solution

The optical scanning device incorporates a polygon mirror, a first lens, and a second lens, where the first lens allows light from plural sources to pass and is reflected by a first reflection mirror, and the second lens receives the light from the first reflection mirror, enabling the light to be directed differently, thus allowing plural colors to pass through with a single lens setup, reducing the size of the apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the polygon mirror, first fθ lens, second fθ lens, and reflection mirror are arranged in one direction along the optical axis, then the optical scanning device can process multiple colors, but the device becomes elongated and the size of the image forming apparatus is increased

Engineering Contradiction:
Improvemulti-color processing capabilityVSAvoiddevice length in optical axis direction
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent changes the arrangement from a linear one-dimensional layout along the optical axis to a two-dimensional layout where the first lens and second lens are positioned at different locations. The first reflection mirror reflects light from the first lens to the second lens at an angle, allowing the optical path to fold back and reducing the overall device length while maintaining multi-color processing capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If separate areas are provided for the polygon mirror and reflection mirrors, then the optical scanning device can separate colors effectively, but the horizontal dimension of the apparatus is increased

Engineering Contradiction:
Improvecolor separation precisionVSAvoidhorizontal dimension
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

The patent merges the functions of the first lens and second lens into a single integrated optical path. The first reflection mirror is positioned to reflect light from the first lens directly to the second lens, combining the color separation function with a compact optical path that reduces the horizontal dimension while maintaining effective color separation.

Inventive Principle:
Principle #5Merging (Combining)

3Length of stationary object

If the optical scanning device uses a single lens setup for multiple colors, then the device size is reduced, but the complexity of the lens system increases

Engineering Contradiction:
Improvedevice sizeVSAvoidlens system complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent employs a universal optical design where the first lens and second lens are configured to work together as a multi-functional system. The first lens collects light from the polygon mirror, the first reflection mirror redirects it, and the second lens focuses it onto the photoconductive member, allowing a single lens setup to handle multiple colors effectively while keeping the overall system manageable in complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a compact design of the image forming apparatus by eliminating the need for separate areas for the polygon mirror and reflection mirrors, resulting in a shorter horizontal dimension and maintaining a reduced vertical size, while enabling the passage of light for multiple colors with a single lens setup.

Implementation Method 1

a polygon mirror, a first lens, a first reflection mirror, and a second lens... The polygon mirror deflects lights emitted from the plural light sources in a predetermined direction

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a first lens... The first lens allows the lights emitted from the plural light sources and deflected by the polygon mirror to pass

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a first reflection mirror... The first reflection mirror reflects the lights passed through the first lens in a direction different from the deflecting direction of the polygon mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

a second lens... The second lens receives incidence of the lights reflected by the first reflection mirror from a direction different from an incident direction of the first lens and allows, with one lens, the lights emitted from the plural light sources to pass

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8723908B2Optical scanning device including plural lenses and image forming apparatus
Publication Date: 2014.05.13 KK TOSHIBA
  • US8723908B2 patent drawing
  • US8723908B2 patent drawing
  • US8723908B2 patent drawing

AI summary

According to one embodiment, an optical scanning device includes plural light sources, a polygon mirror, a first lens, a first reflection mirror, and a second lens. The polygon mirror deflects lights emitted from the plural light sources in a predetermined direction. The first lens allows the lights emitted from the plural light sources and deflected by the polygon mirror to pass. The first reflection mirror reflects the lights passed through the first lens in a direction different from the deflecting direction of the polygon mirror. The second lens receives incidence of the lights reflected by the first reflection mirror from a direction different from an incident direction of the first lens and allows, with one lens, the lights emitted from the plural light sources to pass.