Optical Scanning Apparatus Sync Timing Correction

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Solution Overview

Problem

Image forming devices face challenges in achieving high image quality due to rotation irregularity of the rotary polygon mirror and face-by-face error in the optical deflector, leading to incorrect write start positions and scanning irregularities.

Innovation Solution

An optical scanning apparatus is designed with a rotary polygon mirror, a sync detecting sensor, and a processing unit that corrects detection data based on the time needed for one revolution of the polygon mirror, ensuring accurate write start timing and reducing rotation irregularity effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single sync detecting sensor is arranged at a position confronting one of the photoconductor drums, then the device complexity is reduced, but the measurement precision of write start timing deteriorates for other photoconductor drums due to false sync signal generation

Engineering Contradiction:
Improvenumber of sync detecting sensorsVSAvoidwrite start timing accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces a feedback mechanism where the sync detection signal from one photoconductor drum is used to generate false sync signals for other photoconductor drums through a processing unit. This feedback loop allows the system to maintain synchronized operation across multiple drums while using a single physical sensor, thereby reducing device complexity without completely sacrificing timing accuracy for all drums.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The processing unit acts as an intermediary that receives the sync detection signal from one photoconductor drum and generates corresponding false sync signals for other photoconductor drums. This intermediary component enables indirect timing synchronization, allowing multiple drums to operate in sync without requiring a dedicated sensor for each drum, thus reducing overall device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If the precision of cutting the rotary polygon mirror is improved, then the manufacturing precision of mirror surface angles is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvemirror surface angle uniformityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the approach from improving physical cutting precision to improving computational correction precision. By measuring the actual rotation period and using this data to correct timing calculations, the system achieves accurate write start timing without requiring ultra-precise mirror cutting, thereby reducing manufacturing costs while maintaining operational precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical solution of improving cutting precision with a computational solution involving timing measurement and correction algorithms. Instead of relying on mechanical precision in the mirror cutting process, the system uses electronic timing measurement and software-based correction to achieve the desired accuracy, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the rotation speed of the rotary polygon mirror varies, then the productivity of the image forming device is improved through faster scanning, but the reliability of write start position accuracy deteriorates

Engineering Contradiction:
Improvescanning speedVSAvoidwrite start position accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a dynamic timing correction system that continuously measures the actual rotation period of the polygon mirror and adjusts the false sync signal generation accordingly. This dynamic approach allows the system to maintain accurate write start timing even when rotation speed varies, enabling high productivity through faster scanning while preserving reliability through real-time timing correction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent performs preliminary measurement of the polygon mirror's rotation period and uses this pre-acquired data to correct timing calculations before image writing begins. This preliminary action ensures that even if rotation speed varies during operation, the write start positions remain accurate because the timing correction is based on actual measured rotation characteristics.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves image quality by accurately determining write start positions and reducing variations, thereby enhancing the precision and reliability of the image forming process.

Implementation Method 1

an optical deflector having a rotary polygon mirror to deflect a light beam from the light source

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a sync detecting sensor arranged to determine a write start timing on the target surface

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Implementation Method 3

a scanning optical system arranged to focus the light beam deflected by the optical deflector on a target surface

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS9925798B2Optical scanning apparatus and image forming device
Publication Date: 2018.03.27 RICOH CO LTD
  • US9925798B2 patent drawing
  • US9925798B2 patent drawing
  • US9925798B2 patent drawing

AI summary

An optical scanning apparatus includes a light source, an optical deflector having a rotary polygon mirror to deflect a light beam from the light source, a scanning optical system configured to focus the light beam deflected by the optical deflector on a target surface, a sync detecting sensor configured to determine a write start timing on the target surface, and a processing unit configured to correct detection data of the sync detecting sensor based on a measured value of a time needed for one revolution of the rotary polygon mirror.