Optical Sensor Baffle Layout for Aircraft Cross-Talk Isolation

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Solution Overview

Problem

Optical cross-talk between optical receivers and transmitters in aircraft optical sensing systems, caused by reflections from interface glass, leads to unwanted zero Doppler-shift components, biasing measurement results.

Innovation Solution

Implementing a transmit baffle enclosure structure that extends from transmit optics to a transmit interface window without any open space, preventing reflections from reaching receive optics, and optionally using a receive baffle structure to further mitigate cross-talk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical sensors are used on aircraft, then measurement accuracy is improved, but optical cross-talk from reflections occurs

Engineering Contradiction:
ImproveDoppler-shift measurement accuracyVSAvoidoptical cross-talk from reflections
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A baffle structure is introduced as an intermediary element between the transmit optics and the receive optics. This baffle acts as a mediator that blocks reflected light paths while allowing transmitted light to pass through, thereby eliminating optical cross-talk without compromising measurement accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical path is segmented into distinct transmit and receive channels using separate baffle structures. The transmit baffle encloses the transmit optical path while the receive baffle encloses the receive optical path, creating spatial separation that prevents cross-talk between the two channels

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If baffle enclosure structure is added to prevent reflections, then optical cross-talk is reduced, but device complexity increases

Engineering Contradiction:
Improveoptical cross-talkVSAvoidoptical sensor unit structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The baffle structures are integrated into the existing optical sensor unit housing, merging the reflection-blocking function with the structural enclosure. The transmit and receive baffles are combined with the housing geometry, eliminating the need for separate complex mounting structures

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The baffle structures are positioned precisely at specific locations where reflections occur, providing localized blocking only where needed. Rather than enclosing the entire optical path, the baffles are strategically placed to intercept reflected light while maintaining openness in directions where transmitted light needs to pass through

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents optical cross-talk, ensuring accurate Doppler-shift measurements by isolating the optical paths, thereby reducing measurement biases.

Implementation Method 1

The transmit baffle enclosure structure is configured to substantially prevent reflections of the light beam from the transmit interface window from reaching the receive optics

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The receive interface window and the set of receive optics are configured to receive and collect a scattered portion of the transmitted light beam from molecules and/or aerosol particles in the interrogation region

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentEP4707855A1Baffling to mitigate optical cross-talk between optical recever and optical transmitter
Publication Date: 2026.03.11 HONEYWELL INTERNATIONAL INC
  • EP4707855A1 patent drawingFigure 1
  • EP4707855A1 patent drawingFigure 2
  • EP4707855A1 patent drawing

AI summary

An optical sensor unit for a vehicle comprises transmit optics, a transmit interface window on the vehicle, and a transmit baffle enclosure structure located in an optical path between the transmit optics and the transmit interface window. The baffle enclosure structure extends from the transmit optics to the transmit interface window without any open space. The optical sensor unit also comprises a receive interface window on the vehicle, and a set of receive optics. The transmit optics directs a light beam from a light source to the transmit interface window, through the baffle enclosure structure, for transmission of the beam to an interrogation region outside the vehicle. The receive interface window and receive optics collect a scattered portion of the beam from molecules and/or aerosol particles in the interrogation region. The baffle enclosure structure prevents reflections of the beam from the transmit interface window from reaching the receive optics.