Optical Tactile-Proximity Sensor Cover for Compact Robot Hands

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Solution Overview

Problem

Existing sensor configurations for robot hands that combine tactile and proximity sensing are complex and bulky due to the need for separate sensors and complicated detection mechanisms.

Innovation Solution

A tactile and proximity sensor system utilizing a simple optical mechanism with a dome-shaped cover that includes a reflective section and transmission sections, allowing for both contact force and proximity sensing through light emission and reception, enabling seamless detection of object contact and proximity using a single sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate sensors are installed for tactile and proximity sensing, then sensing functionality is achieved, but device complexity and size increase

Engineering Contradiction:
Improvesensing functionalityVSAvoidapparatus configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines tactile sensing and proximity sensing into a single integrated sensor unit. The sensor includes a light source, light receiving section, and elastic body that work together to perform both sensing functions simultaneously, eliminating the need for separate sensors and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor is designed with multi-functionality to perform both tactile sensing (detecting contact force) and proximity sensing (detecting distance to objects) using a single device. The light source and light receiving section can detect different types of information depending on the sensing mode, making the sensor universal for multiple sensing purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate sensors are installed for tactile and proximity sensing, then sensing functionality is achieved, but device size increases

Engineering Contradiction:
Improvesensing functionalityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent merges tactile and proximity sensors into a single compact unit, significantly reducing the volume required for sensing functionality. The integrated design allows both sensing capabilities to coexist in a small form factor suitable for robot hands and other space-constrained applications.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor components are nested within each other in a compact arrangement. The light source and light receiving section are positioned within the elastic body structure, creating a nested configuration that minimizes overall device volume while maintaining full sensing functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If complicated detection mechanisms are used for combined sensing, then sensing accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvesensing accuracyVSAvoiddetection mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical detection mechanisms with an optical detection system. By using light emission and light reception, the sensor achieves accurate tactile and proximity sensing without requiring complicated mechanical structures, thereby maintaining measurement precision while reducing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor detects different parameters (light intensity, reflection patterns) to distinguish between tactile contact and proximity conditions. By monitoring changes in light parameters rather than using separate mechanical sensors, the system achieves accurate sensing with a simpler detection mechanism.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and compact sensing of contact forces and proximity with a single optical sensor, reducing complexity and size, and allowing for seamless detection of object movements from proximity to contact.

Implementation Method 1

a transmission section that allows light to pass through in a first direction from the light source

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a reflective section that reflects light between the light source and the light receiving section

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

The light receiving section receives light and generates a signal providing a result of the received light

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 4

The cover includes an elastic body that deforms under external force and covers the light source and the light receiving section

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS11933684B2Tactile and proximity sensor, and sensor array
Publication Date: 2024.03.19 MURATA MFG CO LTD
  • US11933684B2 patent drawing
  • US11933684B2 patent drawing
  • US11933684B2 patent drawing

AI summary

A tactile and proximity sensor includes a light source, a light receiving section, and a cover. The light source emits light. The light receiving section receives light and generates a signal providing a result of the received light. The cover includes an elastic body that deforms under external force and that covers the light source and the light receiving section. The cover includes a reflective section that reflects light between the light source and the light receiving section and a transmission section that allows light to pass through in a first direction from the light source and that allows light to pass through in a second direction from the light receiving section.