Optical Sensor Doping Region Prevents Depletion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Optical sensors employing photogate structures face limitations due to high dark current, signal-to-noise ratio limitations, and challenges in redirecting photo-generated charge carriers, which are exacerbated by temperature increases and the need for complex signal analysis and expensive doping processes.

Innovation Solution

An optical sensor device with a semiconductor substrate featuring a conversion region, a read-out node, and a control electrode separated by an isolating material, along with a doping region of higher concentration than the conversion region, which extends into the substrate and prevents depletion, enabling an electric modulation field for demodulating electromagnetic signals and improving signal-to-noise ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If photogates are located adjacent to a depleted silicon region to redirect photo-generated charge carriers, then charge carrier redirection is achieved, but dark current increases exponentially at higher temperatures

Engineering Contradiction:
Improvecharge carrier redirectionVSAvoiddark current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the doping concentration parameter in the semiconductor substrate, creating a heavily doped region (1000 times higher than minimum) to prevent depletion and reduce dark current generation while maintaining charge carrier redirection capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the control electrode from direct contact with the semiconductor substrate by introducing an isolating material layer, thereby eliminating the depletion region at the electrode-substrate interface that causes dark current

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a depleted silicon region is used to shift photo-generated charge carriers, then charge carrier shifting is achieved, but the depth of the absorption region is limited

Engineering Contradiction:
Improvecharge carrier shiftingVSAvoidabsorption region depth
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent changes the doping concentration parameter to create a heavily doped region that prevents depletion, allowing the absorption region to extend deeper into the semiconductor substrate while maintaining effective charge carrier shifting through the modified electric field distribution

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If expensive processes and tools are used to control doping concentration in the bulk, then doping precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedoping concentration controlVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies local quality by creating a heavily doped region only in specific areas where control electrodes are located, rather than uniformly doping the entire bulk, thereby reducing the need for expensive bulk doping control processes while achieving the desired electrical field modulation

Inventive Principle:
Principle #3Local quality

4Reliability

If photogates are located in the optical path to redirect charge carriers, then charge carrier redirection is achieved, but optical absorption or reflection occurs especially at short wavelengths

Engineering Contradiction:
Improvecharge carrier redirectionVSAvoidoptical absorption
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the control electrode from the optical path by introducing an isolating material layer between the electrode and the semiconductor substrate, eliminating optical absorption and reflection by the electrode while maintaining charge carrier redirection through the electric field effect

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the conversion of optical signals into electrical signals, achieving faster measurement and improved signal quality by preventing charge carrier depletion and reducing noise, thus overcoming the limitations of current optical sensor designs.

Implementation Method 1

The electric modulation field (also referred to as potential distribution) may be used to demodulate an inbound electromagnetic signal such as light from infrared to ultraviolet wavelengths. The electric modulation field may be caused by the control electrode, capacitively inducing or providing a current to the semiconductor substrate.

Methodology Applied
Scientific EffectCapacitive induction: Electrostatic Induction

Implementation Method 2

a conversion region to convert an electromagnetic signal into photo-generated charge carriers

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

Since the doping region comprises a large number of charge carriers compared to the charge carriers present in the semiconductor substrate, a depletion of the semiconductor substrate adjacent to the control electrode is prevented. Therefore, an alternating current in the doping region provides a drift field in the semiconductor substrate

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10594966B2Optical sensor device and method for manufacturing the optical sensor device
Publication Date: 2020.03.17 INFINEON TECHNOLOGIES AG
  • US10594966B2 patent drawing
  • US10594966B2 patent drawing
  • US10594966B2 patent drawing

AI summary

An optical sensor device comprising a conversion region to convert an electromagnetic signal into photo-generated charge carriers is shown. The optical sensor device comprises a read-out node configured to read-out the photo-generated charge carriers and a control electrode which is separated by an isolating material from the conversion region. Furthermore, the optical sensor device comprises a doping region in the semiconductor substrate between the control electrode and the conversion region, wherein the doping region comprises a higher doping concentration compared to a minimum doping concentration of the conversion region, wherein the doping concentration is at least 1000 times higher than the minimum doping concentration of the conversion region and wherein the doping region extends into the semiconductor substrate. Moreover, a projection of the control electrode towards the conversion region overlaps the doping region or is located in the doping region. Embodiments show the optical sensor device as a time-of-flight sensor.