Optical Sensor Deep Trench Isolation and Protruding Passivation

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Solution Overview

Problem

Existing optical sensors lack sufficient light sensitivity, which limits their performance in various applications.

Innovation Solution

The optical sensor design includes a substrate with a sensing region surrounded by a deep trench isolation structure and a passivation layer with protruding portions, which disperses incident light to increase the length of transmission paths and enhance quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional optical sensor structures are used, then manufacturing is simpler, but light sensitivity is insufficient

Engineering Contradiction:
Improvelight sensitivityVSAvoidsensor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical sensor divides the sensing region into multiple segments with different well depths (first, second, and third wells at different depths) and uses a deep trench isolation structure to segment different sensing regions. This segmentation allows photons of different wavelengths to be detected at optimal depths, improving light sensitivity without requiring a complete redesign of the sensor architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces vertical dimensionality by creating wells at multiple depth levels (first depth, second depth, third depth) within the substrate. This multi-level vertical structure enables photons to be detected at different depths corresponding to different wavelengths, enhancing light sensitivity by utilizing the depth dimension rather than only horizontal expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the sensing region is enlarged to capture more light, then light sensitivity improves, but crosstalk between adjacent regions increases

Engineering Contradiction:
Improvelight sensitivityVSAvoidcrosstalk between sensing regions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The deep trench isolation structure extracts and removes the harmful effect of crosstalk by creating deep isolation trenches between adjacent sensing regions. These trenches physically separate the sensing regions at depth, preventing charge carrier diffusion and optical crosstalk while allowing each sensing region to be sufficiently large for high light sensitivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The deep trench isolation structure acts as an intermediary barrier between adjacent sensing regions. It provides physical and electrical isolation, mediating the interaction between neighboring regions by blocking charge carrier diffusion and optical signals, thereby eliminating crosstalk while maintaining large sensing region areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If deeper wells are used to detect longer wavelength photons, then quantum efficiency improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoidwell depth control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent segments the wavelength detection range into multiple depth levels, with first, second, and third wells positioned at different depths to detect different wavelength ranges. This segmentation allows each well to be optimized for specific wavelength detection, improving quantum efficiency for long-wavelength photons while distributing the manufacturing precision requirements across multiple shallower structures rather than requiring one extremely deep well.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the quantum efficiency of the optical sensor by increasing the length of transmission paths for incident light, thereby enhancing light sensitivity and overall performance.

Implementation Method 1

a passivation layer with protruding portions, which disperses incident light to increase the length of transmission paths

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

an optical sensor is used to convert an optical image focused on the image sensor into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11217708B2Optical sensor and method for forming the same
Publication Date: 2022.01.04 VANGUARD INTERNATIONAL SEMICONDUCTOR CORPORATION
  • US11217708B2 patent drawing
  • US11217708B2 patent drawing
  • US11217708B2 patent drawing

AI summary

An optical sensor includes a substrate, a first/second/third well disposed in a sensing region, a deep trench isolation structure, and a passivation layer. The substrate has a first conductivity type and includes the sensing region. The first well has a second conductivity type and a first depth. The second well has the second conductivity type and a second depth. The third well has the first conductivity type and a third depth. The deep trench isolation structure is disposed in the substrate and surrounding the sensing region, wherein the depth of the deep trench isolation structure is greater than the first depth, the first depth is greater than the second depth, and the second depth is greater than the third depth. The passivation layer is disposed over the substrate, wherein the passivation layer includes a plurality of protruding portions disposed directly above the sensing region.