Optical Sensor Dual Detector Functions for Path Difference

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Solution Overview

Problem

Existing optical sensors using Fabry-Perot cavities face challenges in achieving reliable measurements across large temperature and pressure ranges while maintaining fine scale accuracy, particularly in startup conditions, and struggle to accurately determine optical path differences and physical parameters simultaneously.

Innovation Solution

An optical sensor system comprising one or more sensing interference elements, an optical source, a spectral engine, and multiple detector functions to generate coarse and refined optical path difference signals, enabling simultaneous measurement of multiple physical parameters and compensation for cross-sensitivities, such as temperature corrections in pressure measurements, using broad band or narrow band probe light and advanced spectral analysis techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If broad band probe light and white light interferometry techniques are used to measure large ranges of optical path difference, then the measurement range is improved, but the fine scale accuracy deteriorates

Engineering Contradiction:
Improvemeasurement rangeVSAvoidfine scale accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The measurement process is segmented into two distinct stages: a first detector function that generates coarse optical path difference signals to cover large measurement ranges, and a second detector function that generates refined optical path difference signals to achieve fine scale accuracy. This segmentation allows each detector function to be optimized for its specific purpose, resolving the contradiction between measurement range and fine scale accuracy.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If single detector function is used to measure optical path difference, then the device complexity is reduced, but the ability to measure multiple physical parameters simultaneously deteriorates

Engineering Contradiction:
Improvedetector function structureVSAvoidmulti-parameter measurement capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The first detector function is designed to be universal by generating coarse optical path difference signals that can be applied to multiple different sensing interference elements measuring different physical parameters (temperature, pressure, acceleration). The second detector function then refines these measurements for each specific parameter. This multi-functionality allows simultaneous measurement of multiple physical parameters while maintaining manageable device complexity through shared detection architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If conventional interference techniques are used for startup conditions, then the measurement process is simplified, but the accuracy of determining optical path differences deteriorates

Engineering Contradiction:
Improvestartup processVSAvoidoptical path difference determination accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The first detector function performs preliminary measurement to generate coarse optical path difference signals during startup conditions. This preliminary action establishes an initial measurement baseline that covers large ranges, and then the second detector function uses this as a foundation to perform refined measurements. This preliminary action ensures accurate optical path difference determination from the start-up phase while keeping the overall process straightforward.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high resolution and accuracy over large dynamic ranges, allowing for precise measurement of temperature, pressure, and acceleration, with improved tracking of optical path differences and reduced errors due to temperature variations, enhancing the reliability and accuracy of sensor readings.

Implementation Method 1

one or more sensing interference elements each having an optical path difference; an optical source arranged to deliver probe light to the one or more sensing interference elements; a spectral engine arranged to detect an interference spectrum in probe light received from the one or more sensing interference elements

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

pressure is measured by pressure-induced deflection of at least one reflective surface of a physical cavity in the sensor head

Methodology Applied
Scientific EffectPressure-induced deflection: Deformation

Implementation Method 3

Temperature is measured by thermal expansion and thermal response of refractive index giving rise to changes in optical path length of cavities formed of material of the sensor head

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS10545035B2Optical sensor with one or more sensing interference elements
Publication Date: 2020.01.28 WIKA OPTICAL SENSING LIMITED
  • US10545035B2 patent drawing
  • US10545035B2 patent drawing
  • US10545035B2 patent drawing

AI summary

An optical sensor having one or more sensing interference elements is disclosed. A first detector function generates a coarse optical path difference signal for example using a discrete Fourier transform of a detected interference spectrum, and a second detector function generates a refined optical path difference signal using the coarse optical path difference signal and for example a cross correlation of the interference spectrum with one or more sets of periodic transfer functions.