Optical Sensor Cover Gap Layout for Low-Crosstalk Miniaturization

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Solution Overview

Problem

Existing optical sensors face challenges in reducing device size while minimizing crosstalk.

Innovation Solution

The optical sensor design includes a substrate with a light emitting element and a light receiving element, covered by transparent first and second covers with a gap between them, eliminating the need for a light-blocking wall and allowing for reduced device size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a light-blocking wall is provided between the light emitting element and light receiving element, then crosstalk is reduced, but device size increases

Engineering Contradiction:
ImprovecrosstalkVSAvoiddevice size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent removes the light-blocking wall component entirely and replaces it with a gap structure between the light emitting element and light receiving element. This extraction of the harmful component (light-blocking wall) while maintaining the functional effect (crosstalk reduction) allows for device size reduction.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a gap as an intermediary space between the light emitting element and light receiving element. This gap acts as a mediator that blocks diffusion light paths without requiring solid light-blocking structures, thereby reducing crosstalk while minimizing space consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the distance between light emitting element and light receiving element is reduced, then device size is reduced, but crosstalk increases

Engineering Contradiction:
Improvedevice sizeVSAvoidcrosstalk
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent addresses the distance-crosstalk tradeoff by changing the spatial arrangement from a direct linear proximity to a separated configuration with a gap. This dimensional reorganization allows the elements to be positioned closer in terms of overall device footprint while maintaining effective optical isolation through the gap structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces crosstalk by minimizing light emission towards the light receiving element and allows for a more compact optical sensor structure.

Implementation Method 1

a transparent first cover (50) disposed on the substrate main surface to cover the light emitting element (30), and a transparent second cover (60) disposed on the substrate main surface to cover the light receiving element (40)

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS12230618B2Optical sensor, and method for manufacturing optical sensor
Publication Date: 2025.02.18 ROHM CO LTD
  • US12230618B2 patent drawing
  • US12230618B2 patent drawing
  • US12230618B2 patent drawing

AI summary

An optical sensor includes a substrate including a substrate main surface intersecting a thickness-wise direction, a light emitting element disposed on the substrate main surface, a light receiving element disposed on the substrate main surface, a transparent first cover disposed on the substrate main surface to cover the light emitting element, and a transparent second cover disposed on the substrate main surface to cover the light receiving element. The first cover and the second cover are spaced apart by a gap.