Optical Sensor Package Layout for Strong Magnetic Attachment

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Solution Overview

Problem

Wearable electronic devices face challenges in achieving both compact size and strong magnetic attachment for wireless charging due to the need to position magnets away from optical sensors, which reduces magnetic field strength.

Innovation Solution

Integration of a permanent magnet with optical sensor components in a matrix material within the device, allowing for a smaller magnet to be used closer to the device's surface while maintaining magnetic attachment strength, and using redistribution layers for interconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the magnet is positioned away from the optical sensor to protect the sensor, then the optical sensor has direct access to the object, but the magnetic field strength at the device surface is reduced

Engineering Contradiction:
Improveoptical sensor protectionVSAvoidmagnetic field strength
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent combines the optical sensor package and magnet into a single integrated assembly where the sensor is positioned at the front surface for direct optical access, while the magnet is positioned at the rear surface for strong magnetic attachment, eliminating the need to choose between sensor protection and magnetic field strength

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a planar arrangement where the magnet would block optical access to a three-dimensional arrangement with the sensor at the front and magnet at the rear, allowing both functions to operate independently without interference

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the device size is reduced for compact wearability, then the device can be worn comfortably, but the magnetic attachment strength is reduced due to smaller magnet size

Engineering Contradiction:
Improvedevice sizeVSAvoidmagnetic attachment strength
Core Design Contradiction:
Volume of moving objectVSForce

Solution Approach 1:

The patent merges the optical sensor package with the magnet into a single integrated assembly, allowing the magnet to be positioned at the rear surface where it can maintain sufficient size for strong magnetic attachment while the overall device remains compact for comfortable wearability

Inventive Principle:
Principle #5Merging (Combining)

3Force

If the magnet size is increased to improve magnetic attachment strength, then the magnetic field strength is improved, but the device size and complexity increase

Engineering Contradiction:
Improvemagnetic attachment strengthVSAvoiddevice size
Core Design Contradiction:
ForceVSVolume of moving object

Solution Approach 1:

The patent combines the optical sensor package and magnet into a single integrated assembly, allowing the magnet to be positioned at the rear surface where it can maintain sufficient size for strong magnetic attachment without increasing the overall device volume, as the sensor package occupies the front portion of the device

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a compact design with effective magnetic attachment for wireless charging and direct optical access for biometric sensing, enhancing packing efficiency and reducing component count.

Implementation Method 1

a permanent magnet positioned in the body structure and configured to generate a magnetic field for magnetically attaching the wearable electronic device to a docking device

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

a light emitting diode positioned in the body structure and configured to emit light

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 3

a photodiode positioned in the body structure and configured to detect the emitted light reflected from an external object

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS12074244B2Optical sensor package with magnetic component for device attachment
Publication Date: 2024.08.27 APPLE INC
  • US12074244B2 patent drawing
  • US12074244B2 patent drawing
  • US12074244B2 patent drawing

AI summary

An integrated sensor package for an electronic device may include a matrix material defining a body structure of the integrated sensor package, a light emitting diode at least partially encapsulated in the matrix material, a photodiode at least partially encapsulated in the matrix material and configured to detect light emitted by the light emitting diode and reflected by an object external to the integrated sensor package, a via structure at least partially encapsulated in the matrix material, a permanent magnet at least partially encapsulated in the matrix material, a first conductive member on a first side of the integrated sensor package and conductively coupling the light emitting diode to a first end of the via structure, and a second conductive member on a second side of the integrated sensor package opposite the first side and conductively coupled to a second end of the via structure.