Optical Sensor Matrix for Recording Medium Discrimination

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Solution Overview

Problem

Existing image forming apparatuses face challenges in accurately discriminating between different types of recording media, leading to suboptimal image forming conditions, especially when dealing with various brands of plain papers that have distinct surface conditions.

Innovation Solution

An image forming apparatus is equipped with an information detector that obtains feature information from the recording medium, a memory that stores recording medium information and corresponding image forming conditions, and a candidate determining unit that selects the appropriate conditions for forming images based on the detected features, allowing for precise discrimination and optimal image formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an optical sensor is used to detect recording medium information, then the ability to discriminate recording medium types is improved, but the accuracy in distinguishing between different brands of plain papers with distinct surface conditions deteriorates

Engineering Contradiction:
Improveability to discriminate recording medium typesVSAvoidaccuracy in distinguishing different brands of plain papers
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The optical sensor is divided into multiple sensors arranged in a matrix pattern, where each sensor detects light from a specific region of the recording medium. This segmentation allows the system to capture spatial variations in surface properties across different brands of plain papers, enabling accurate discrimination while maintaining broad adaptability to various recording medium types.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If image forming conditions are set based on general recording medium types, then the process is simplified, but the printing quality deteriorates due to inability to account for brand-specific surface conditions

Engineering Contradiction:
Improvesimplicity of condition setting processVSAvoidprinting quality
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system automatically performs measurement and discrimination of recording medium types and brands without requiring manual intervention. The optical sensors capture surface properties, the controller discriminates the specific brand and type, and the appropriate image forming conditions are automatically selected from stored data, achieving both simplicity and high printing quality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Image forming conditions for various recording medium types and brands are pre-stored in the controller's memory. When a recording medium is detected, the system quickly retrieves the appropriate pre-prepared conditions, avoiding complex real-time calculations while ensuring optimal printing quality for each specific medium.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If manual setting of image forming conditions is used, then the system is easier to operate, but the productivity deteriorates due to time-consuming condition adjustment

Engineering Contradiction:
Improveoperational simplicityVSAvoidprinting efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system incorporates automatic feedback through optical sensors that detect the actual recording medium being used. This detection information feeds back to the controller, which automatically adjusts the image forming conditions without requiring manual intervention, thereby maintaining ease of operation while significantly improving productivity through automated condition optimization.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the image forming apparatus to accurately determine the type of recording medium and set optimal image forming conditions, resulting in improved printing quality and efficiency by distinguishing between different brands and types of papers.

Implementation Method 1

The light emitting element of the information detector emits light to a surface of a recording medium. Among the light emitted by the light emitting element, the light reflected on the surface of the recording medium is received by a reflection light receiving element

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10545443B2Image forming apparatus incorporating information detector
Publication Date: 2020.01.28 RICOH CO LTD
  • US10545443B2 patent drawing
  • US10545443B2 patent drawing
  • US10545443B2 patent drawing

AI summary

An image forming apparatus includes an information obtainer, a memory, a candidate determining unit, and an image forming device. The information obtainer obtains feature information from the target recording medium. The memory stores at least one set of recording medium information regarding the target recording medium associated with the feature information and at least one set of image forming condition information corresponding to the recording medium information. The recording medium information is identification information. The candidate determining unit determines a candidate recording medium information from the recording medium information stored in the memory based on the feature information of the target recording medium obtained by the information obtainer. The image forming device forms an image on the target recording medium based on the image forming condition information in the memory according to the candidate recording medium information determined by the candidate determining unit.