Optical Sensor Lens Layout for Wider Rain Detection

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Solution Overview

Problem

Conventional optical sensor devices face challenges in widening the detectable range of rain sensors and maintaining detection accuracy for solar radiation sensors, particularly due to limitations in light guidance and detection surface areas, which can lead to reduced detection capabilities for raindrops and solar radiation.

Innovation Solution

The optical sensor device incorporates a rain sensor with multiple light-emitting elements and a light-guide lens portion featuring equalizing portions to distribute light intensity evenly along the x-direction, and a solar radiation sensor with a solar radiation lens portion having a protrusion to maintain detection accuracy even when the solar radiation detection element is miniaturized and inexpensive.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple light-emitting elements are arranged in the x-direction to widen the detectable range, then the detectable range of the rain sensor is improved, but the light intensity distribution becomes uneven along the x-direction

Engineering Contradiction:
Improvedetectable rangeVSAvoidlight intensity distribution
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by providing equalizing portions at specific locations (incident portions) of the light-guide lens portion. These equalizing portions have different light transmission characteristics compared to other regions, specifically designed to reduce light intensity from adjacent light-emitting elements. This local modification creates a non-uniform optical property distribution that compensates for the uneven light intensity caused by multiple light-emitting elements, thereby resolving the contradiction between widened detectable range and uniform light intensity distribution.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the solar radiation detection element is miniaturized to reduce cost, then manufacturing cost is reduced, but detection accuracy deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoiddetection accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies asymmetry by providing a protrusion on the emission surface of the solar radiation lens portion that extends in a specific direction (opposite to the relative movement direction of the light image). This asymmetric structural feature compensates for the reduced detection area of the miniaturized solar radiation detection element by directing and concentrating the light image onto the active detection area, thereby maintaining detection accuracy while allowing the use of smaller, more cost-effective detection elements.

Inventive Principle:
Principle #4Asymmetry

3Illumination intensity

If the equalizing portion reduces light intensity along the z-direction, then light intensity distribution is equalized, but light guidance efficiency decreases

Engineering Contradiction:
Improvelight intensity equalizationVSAvoidlight guidance efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The equalizing portions are strategically positioned only at incident portions corresponding to adjacent light-emitting elements, rather than uniformly across the entire light-guide lens portion. This localized approach allows the system to equalize light intensity distribution at critical areas where multiple light sources create interference, while preserving the light guidance efficiency in other regions where such equalization is not needed, thus resolving the contradiction between intensity equalization and overall guidance efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively widens the detectable range of rain sensors and maintains detection accuracy for solar radiation sensors, ensuring reliable detection of raindrops and solar radiation levels without increasing costs or sensor size.

Implementation Method 1

The light-guide lens portion is an optical component that guides the light emitted from the light-emitting element to a windshield of a vehicle, and guides a reflected light reflected by the windshield to a detection surface of the light-receiving element

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The solar radiation lens portion guides the sunlight incident to the windshield to the solar radiation detection element

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

The light-receiving element detects an intensity of the reflected light guided by the light-guide lens portion

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 4

The solar radiation detection element detects an intensity of solar radiation light emitted from the emission surface

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12152932B2Optical sensor device
Publication Date: 2024.11.26 DENSO CORP
  • US12152932B2 patent drawing
  • US12152932B2 patent drawing
  • US12152932B2 patent drawing

AI summary

An optical sensor device includes a plurality of light-emitting elements arranged on an arrangement surface to be apart from each other in an x direction perpendicular to a z direction that is a direction connecting an area corresponding to the plurality of light-emitting elements and an area corresponding to a light-receiving element. A light-guide lens portion includes a plurality of incident portions respectively corresponding to the plurality of light-emitting elements and respectively receiving light from the plurality of light-emitting elements. The plurality of incident portions is provided with an equalizing portion configured to equalize intensity of the light incident on the light-guide lens portion along the x direction by reducing the intensity of the light along the z direction out of the light that is emitted from the light-emitting element, while allowing an incident of part of the light emitted from the light-emitting element adjacent to the corresponding light-emitting element.