Optical Sheet Fixing Unit for Narrow Bezel LCD

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Solution Overview

Problem

Existing liquid crystal display devices face challenges in achieving a narrow bezel and uniform light distribution due to wrinkles or folds in optical sheets, which affect image quality and require complex fixing mechanisms.

Innovation Solution

A fixing unit for optical sheets is introduced, featuring a projecting portion with a fixing part and bridges that are cut to fit with a corresponding indented portion or hook on the bottom cover, allowing for easy and secure attachment without applying physical loads, thus ensuring uniform light distribution and a narrow bezel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex fixing mechanism is used to secure the optical sheet, then the optical sheet can be fixed securely, but the device complexity increases and manufacturing cost increases

Engineering Contradiction:
Improveoptical sheet fixation reliabilityVSAvoidfixing mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical sheet is segmented into a main body and a separate projecting portion. The projecting portion is cut to form bridges that can be folded back to engage with the bottom cover, creating a simple yet effective fixing mechanism without requiring complex components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical sheet itself serves as its own fixing mechanism through the projecting portion and bridges that are integrated into the sheet structure. The bridges fold back automatically during assembly to engage with the bottom cover, eliminating the need for separate fixing components

Inventive Principle:
Principle #25Self-service

2Area of stationary object

If the non-display area width is decreased to achieve a narrow bezel, then the display area increases, but the optical sheet may develop wrinkles or folds affecting image quality

Engineering Contradiction:
Improvedisplay areaVSAvoidoptical sheet flatness
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The projecting portion is pre-cut with bridges at specific locations before assembly. These bridges are designed to fold back at predetermined angles during assembly, creating engagement points with the bottom cover that prevent wrinkles and folds in the optical sheet even when the bezel is narrow

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fixing mechanism utilizes the third dimension by folding the bridges back perpendicular to the optical sheet plane. This vertical engagement with the bottom cover provides secure fixation without requiring additional horizontal space, allowing narrow bezels while maintaining optical sheet flatness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10156745B2Liquid crystal display having fixing unit for optical sheet
Publication Date: 2018.12.18 LG DISPLAY CO LTD
  • US10156745B2 patent drawing
  • US10156745B2 patent drawing
  • US10156745B2 patent drawing

AI summary

A liquid crystal display device includes a liquid crystal display panel; a backlight assembly providing light to the liquid crystal display panel and including an optical sheet; a bottom cover supporting the liquid crystal display panel and the backlight assembly and including a side surface having an indented portion; and a fixing unit combined with the indented portion of the side surface of the bottom cover to fix the optical sheet, wherein the optical sheet includes a projecting portion, which is cut to include a fixing part and bridges and is united with the fixing unit.