Optical Soot Particle Sensor with Focused Laser Spot

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Solution Overview

Problem

Current soot particle sensors in vehicles struggle to accurately measure the number of small soot particles due to their small mass, which is critical for health impacts, and are unable to provide both mass and numeric concentrations effectively, especially in diesel and gasoline engines.

Innovation Solution

A soot particle sensor using a CW laser module with an optical element to focus laser light into a small spot, enabling detection of temperature radiation and chemical reactions, allowing for single particle measurement and rapid counting of soot particles, using cost-effective semiconductor lasers and photodiodes for enhanced precision and speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-power nanosecond lasers are used for laser-induced incandescence, then detection sensitivity for small soot particles is improved, but device cost and complexity increase

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the laser operating parameters from nanosecond pulsed high-power mode to continuous wave low-power mode. By using a CW laser with power around 100 mW and focusing it through a high numerical aperture objective (NA > 0.5), the system achieves sufficient heating of soot particles without requiring expensive high-power laser systems. This parameter change resolves the contradiction by maintaining detection sensitivity while reducing device complexity and cost.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If mass concentration measurement is used, then total soot mass is detected, but numeric concentration of small particles cannot be determined

Engineering Contradiction:
Improvemass concentrationVSAvoidparticle number information
Core Design Contradiction:
Quantity of substanceVSLoss of information

Solution Approach 1:

The patent segments the measurement process into two distinct detection modes: mass concentration measurement for aggregated soot particles and numeric concentration measurement for individual small particles. The LII signal amplitude provides mass information, while the signal duration and particle trajectory analysis through the focused laser beam provide particle count information. This segmentation allows simultaneous determination of both mass and numeric concentrations, resolving the information loss problem.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate measurement of both mass and numeric concentrations of soot particles, improving health monitoring in vehicles and other combustion processes by detecting even small particles with high sensitivity and speed, addressing the limitations of existing sensors.

Implementation Method 1

The soot particles are heated using a nanosecond pulse of a high-power laser to several thousand degrees Celsius, so that they emit significant temperature radiation

Methodology Applied
Scientific EffectLaser-induced incandescence: Laser

Implementation Method 2

The thermally induced light emission of the soot particles is measured using a light detector

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

the optical element is configured to bundle parallel laser light originating from the laser module in the spot

Methodology Applied
Scientific EffectOptical focusing: Lens

Implementation Method 4

the detector is situated in the soot particle sensor in such a way that it detects radiation originating from the spot. The radiation may be temperature radiation

Methodology Applied
Scientific EffectThermal radiation detection: Thermal Radiation

Data Source

PatentUS11073480B2Optical soot particle sensor for motor vehicles
Publication Date: 2021.07.27 ROBERT BOSCH GMBH
  • US11073480B2 patent drawing
  • US11073480B2 patent drawing
  • US11073480B2 patent drawing

AI summary

A soot particle sensor includes a laser module including a laser and a detector configured for the detection of temperature radiation. The soot particle sensor provides that the laser is configured to generate laser light, and the soot particle sensor includes an optical element situated in the beam path of the laser of the laser module, which is configured to bundle laser light originating from the laser module in a spot, and the detector is situated in the soot particle sensor so that it detects the radiation originating from the spot.