Optical Splash Communication for Downhole Data Transmission

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Solution Overview

Problem

Existing communication systems in well drilling operations, particularly those using copper wires, are prone to degradation and interference from electric and magnetic fields, leading to unreliable data transmission between downhole tools.

Innovation Solution

An optical splash communication system that uses visible light to transmit data between downhole electrical components, eliminating the need for cables and fibers, and employing quadrature amplitude modulation (QAM) to encode digital data, thereby reducing interference and ensuring reliable communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If copper wires are used for communication between downhole tools, then electrical connectivity is established, but the system becomes prone to degradation and interference from electric and magnetic fields

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidinterference from electric and magnetic fields
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces electrical wire-based communication with optical communication using light signals. The optical communication device transmits data through modulated light rather than electrical signals through copper wires, eliminating susceptibility to electromagnetic interference while maintaining communication functionality between downhole tools.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter of signal transmission from electrical to optical. By using light modulation techniques (such as LED modulation) instead of electrical current through wires, the system achieves immunity to electromagnetic fields while enabling reliable data transmission in the harsh downhole environment.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If cables and fibers are used for communication, then data transmission is enabled, but the system complexity and potential points of failure increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidcable and fiber infrastructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent eliminates physical cables and fiber optics by using free-space optical communication. Light signals are transmitted through the drilling fluid medium between tools without requiring physical connection media, thereby reducing structural complexity and potential failure points associated with cables and connectors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses the drilling fluid medium as an intermediary for light transmission. Instead of requiring dedicated cables or fibers, the existing drilling fluid serves as the transmission medium for optical signals, simplifying the overall system architecture while enabling communication between downhole tools.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical splash communication system provides reliable and interference-resistant data transmission, minimizing the risk of signal degradation and unauthorized data detection, and enabling effective communication in the challenging downhole environment.

Implementation Method 1

optical splash communication system that uses visible light to transmit data between downhole electrical components

Methodology Applied
Scientific EffectLight modulation: Light

Implementation Method 2

employing quadrature amplitude modulation (QAM) to encode digital data

Methodology Applied
Scientific EffectQuadrature amplitude modulation: Phase Modulation

Data Source

PatentUS11028688B2Optical splash communication in downhole applications
Publication Date: 2021.06.08 HALLIBURTON ENERGY SERVICES INC
  • US11028688B2 patent drawing
  • US11028688B2 patent drawing
  • US11028688B2 patent drawing

AI summary

To optimize the efficiency and reliability of downhole data transmissions, an optical splash communication system may be utilized. A downhole tool may include an optical splash communication system that comprises multiple electrical elements where the electrical elements communicate with each other by transmitting and receiving via free space an optical splash signal through an inner space of the downhole tool. The electrical elements may comprise or be coupled to a light source and a detector. Multiple optical splash communication systems may be deployed in multiple downhole tools such that each downhole tool may communicate with another downhole tool via an opening, for example, a transparent sealed window, between the downhole tools. The opening is sufficient to permit transmissions to occur even when the downhole tools are rotated independently of each other.