Optical Splice Module with Removable Tray

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Solution Overview

Problem

Fiber optic telecommunications systems face challenges in efficiently managing excess length of optical fibers and pigtails, particularly in providing adequate bend radius protection and storage within modular structures, which is crucial for maintaining signal integrity and flexibility in installations.

Innovation Solution

The optical module design includes a housing with a splice location and optical adapters, featuring a removable splice tray with a bend radius limiting arrangement that stores excess fiber length, guide fingers for routing, and a management spool for cable retention, allowing for efficient storage and routing of optical pigtails and fibers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a modular housing structure is used for optical fiber management, then ease of installation and maintenance is improved, but adequate bend radius protection and storage space for excess fiber becomes difficult to achieve

Engineering Contradiction:
Improveease of installation and maintenanceVSAvoidstorage space for excess fiber
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent implements nesting by placing the removable splice tray inside the housing, which itself contains the bend radius limiting arrangement. The splice tray is inserted into the housing and secures to the bend radius limiting arrangement, creating a nested configuration that maximizes space utilization while maintaining adequate bend radius protection for excess fiber within the modular structure

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent applies dynamics through the removable splice tray that can be easily inserted and removed from the housing. This dynamic element allows for flexible installation and maintenance operations while the bend radius limiting arrangement provides consistent structural support for fiber management throughout the device lifecycle

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If excess fiber length is stored within the modular housing, then flexibility in installation is improved, but bend radius protection becomes challenging to maintain

Engineering Contradiction:
Improveflexibility in installationVSAvoidbend radius protection
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements preliminary action by pre-configuring the bend radius limiting arrangement within the housing before the splice tray is installed. This pre-established structural feature ensures that when excess fiber is stored, the bend radius is automatically protected, maintaining reliability while allowing installation flexibility

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The bend radius limiting arrangement acts as an intermediary element between the stored excess fiber and the housing structure. It mediates the interaction by providing a dedicated mechanism that maintains proper bend radius for the fiber while allowing the fiber to be stored within the confined space of the modular housing

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11860433B2Optical splice and termination module
Publication Date: 2024.01.02 COMMSCOPE TECHNOLOGIES LLC
  • US11860433B2 patent drawing
  • US11860433B2 patent drawing
  • US11860433B2 patent drawing

AI summary

An optical module includes a housing; an optical adapter arrangement disposed at the housing; a cable inlet leading from an exterior of the housing to the interior of the housing; and a splice location disposed within the interior of the housing. Optical pigtails extend from the optical adapter arrangement to the splice location. Certain types of modules have a removable splice tray having a bend radius limiting arrangement surrounding multiple splice channels. Certain types of modules have first and second chambers separated by a wall defining a pass-through aperture.