Optical Element Supporting Assembly for Thin Long-Focal Modules

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Solution Overview

Problem

The challenge is to design an optical element driving mechanism that allows for the miniaturization of electronic devices while accommodating optical elements with long focal lengths, without increasing the device's thickness.

Innovation Solution

The proposed optical element driving mechanism includes a movable part connected to the optical element, a fixed part, a driving assembly, and supporting assemblies. The mechanism allows the movable part to move relative to the fixed part, driven by the driving assembly and supported by the first and second supporting assemblies, which include elongated structures and positioning elements made of metal with low magnetic permeability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If an optical element with a long focal length is provided in an electronic device, then the optical element can achieve better imaging performance, but the thickness of the electronic device increases

Engineering Contradiction:
Improveimaging performanceVSAvoiddevice thickness
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

The patent transitions from linear movement to rotational movement of the optical element. By rotating the optical element around an axis rather than moving it linearly along the optical path, the system achieves focal length adjustment without increasing the device's thickness in the direction perpendicular to the rotation plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The optical element is rotatably mounted within a confined space using a rotation axis that passes through or near its center of gravity. This nesting approach allows the optical element to be housed compactly within the device structure while still enabling effective rotation for focal length adjustment.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the movable part is allowed to move freely relative to the fixed part, then the operation smoothness is improved, but the stability and positioning accuracy deteriorate

Engineering Contradiction:
Improveoperation smoothnessVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the physical state of the supporting elements from rigid to flexible. The flexible supporting elements can deform elastically during rotation, providing smooth movement, then return to their original shape to maintain stable positioning, thus achieving both operation smoothness and positioning accuracy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The flexible supporting elements are designed to provide elastic cushioning during the rotation process. This beforehand cushioning absorbs shocks and vibrations, ensuring smooth operation while maintaining the optical element's positional stability after rotation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Volume of moving object

If a compact structure is used to miniaturize the optical element driving mechanism, then the device thickness is reduced, but the manufacturing precision and assembly difficulty increase

Engineering Contradiction:
Improvemechanism sizeVSAvoidassembly precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The flexible supporting elements are designed to automatically adjust and position the optical element during assembly through their elastic properties. This self-service mechanism reduces the need for high-precision manual assembly while maintaining compact dimensions, as the flexible elements self-align and self-adjust during the assembly process.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively miniaturizes the optical element driving mechanism, enhances stability, and increases manipulation accuracy, allowing for smooth operation while maintaining the compactness of electronic devices.

Implementation Method 1

The positioning element includes a low magnetic-permeability material

Methodology Applied
Scientific EffectLow magnetic permeability: Magnetic Reluctance

Data Source

PatentUS12289510B2Optical element driving mechanism with supporting assembly
Publication Date: 2025.04.29 ACTUTEK CORP
  • US12289510B2 patent drawing
  • US12289510B2 patent drawing
  • US12289510B2 patent drawing

AI summary

An optical element driving mechanism is provided, including a movable part, a fixed part, a driving assembly, and a first supporting assembly. The movable part is used for connecting an optical element. The movable part is movable relative to the fixed part. The driving assembly is used for driving the movable part to move relative to the fixed part. The movable part is movable relative to the fixed part through the support of the first supporting assembly. There is a gap between the movable part and the fixed part.