Optical Switch With Asymmetric Dielectric Layers for Heating Efficiency

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Solution Overview

Problem

Silicon-based optical switches face challenges with low heating efficiency and high insertion loss, limiting their integration in large-scale arrays due to weak thermo-optic effects and random initial states, which complicate control and increase component length.

Innovation Solution

The use of a first dielectric material with high thermal conductivity for heat transfer and a second dielectric material with low thermal conductivity for insulation, along with a heater design that creates a temperature difference between optical sub-waveguides, improves heating efficiency, reduces component size, and enhances optical coupling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional heating method is used to achieve temperature difference in silicon-based optical switch, then switching function is realized, but heating efficiency is low and component length is large

Engineering Contradiction:
Improveheating efficiencyVSAvoidcomponent length
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The patent applies local quality by using different dielectric materials with different thermal conductivities in different regions. The first dielectric material (higher thermal conductivity) is placed in the first region to facilitate heat transfer from the heater to the third optical sub-waveguide, while the second dielectric material (lower thermal conductivity) is placed in the second region to insulate and maintain temperature difference between the third and fourth optical sub-waveguides. This localized material differentiation optimizes heating efficiency and reduces component length.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining two different dielectric materials with distinct thermal conductivity properties. The first dielectric material (e.g., aluminum oxide with higher thermal conductivity) and the second dielectric material (e.g., silicon dioxide with lower thermal conductivity) are used together in the waveguide structure to achieve both efficient heat transfer and effective thermal insulation, resolving the contradiction between heating efficiency and component length.

Inventive Principle:
Principle #40Composite materials

2Speed

If interferometric optical switch unit is used, then switching speed reaches microsecond order, but control difficulty increases due to random initial state and periodic output

Engineering Contradiction:
Improveswitching speedVSAvoidcontrol difficulty
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The patent extracts the problematic interferometric structure and replaces it with a digital optical switch structure based on thermal-optic effect in waveguides. By removing the interferometric configuration that causes random initial states and periodic output, the invention achieves stable switching states with deterministic behavior, maintaining microsecond switching speed while eliminating control difficulties.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent adopts a simpler digital optical switch design that sacrifices the interference-based precision of MZI structures in favor of a more robust thermal-optic switching mechanism. This approach uses readily controllable thermal effects to achieve stable, deterministic switching without the complexity of interferometric phase control, making the system easier to operate while maintaining acceptable switching speeds.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Volume of stationary object

If silicon-based optical switch with compact structure is implemented, then integration is improved, but heating efficiency must be increased to maintain performance

Engineering Contradiction:
Improvecomponent sizeVSAvoidheating efficiency
Core Design Contradiction:
Volume of stationary objectVSLoss of energy

Solution Approach 1:

The patent applies local quality by strategically placing dielectric materials with different thermal conductivities in specific regions of the compact waveguide structure. The first dielectric material with higher thermal conductivity is positioned to enhance heat transfer from the heater to the active waveguide region, while the second dielectric material with lower thermal conductivity is positioned to provide thermal insulation. This localized thermal management enables compact component size while maintaining high heating efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining dielectric materials with different thermal conductivities (e.g., aluminum oxide and silicon dioxide) in the waveguide structure. This composite approach allows the compact design to achieve both efficient heat transfer to the switching region and effective thermal insulation to maintain temperature gradients, thereby improving heating efficiency without increasing component size.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the temperature difference between optical sub-waveguides, reduces component length, and improves integration of large-scale optical switch arrays by enhancing heating efficiency and reducing loss and crosstalk.

Implementation Method 1

the first dielectric material is used for heat transfer, the second dielectric material is used for heat insulation

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

the first heater includes a first heating resistor, a second heating resistor

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 3

under a thermo-optic effect of a silicon material, a switching speed of an optical switch may reach an order of microseconds

Methodology Applied
Scientific EffectThermo-optic effect: Thermal Expansion

Data Source

PatentEP3441817B1Optical switch
Publication Date: 2023.12.20 HUAWEI TECH CO LTD
  • EP3441817B1 patent drawingFigure 1~2
  • EP3441817B1 patent drawingFigure 3
  • EP3441817B1 patent drawingFigure 4

AI summary

The present invention discloses an optical switch (100), including a first optical waveguide (121), a second optical waveguide (122), and a first heater (110), where a place at which a distance between the first optical waveguide (121) and the second optical waveguide (122) is the smallest is a junction, the first optical waveguide (121) includes a first optical sub-waveguide (1211) and a third optical sub-waveguide (1212), and the second optical waveguide (122) includes a second optical sub-waveguide (1221) and a fourth optical sub-waveguide (1222); the first heater (110) is adjacent to the third optical sub-waveguide (1212); and there is a first dielectric material (140) between the first heater (110) and the third optical sub-waveguide (1212), and there is a second dielectric material (141) between the third optical sub-waveguide (1212) and the fourth optical sub-waveguide (1222), where a thermal conductivity of the first dielectric material (140) is greater than a thermal conductivity of the second dielectric material (141). The optical switch (100) in the present invention has advantages such as high heating efficiency, a small quantity of heaters, and simple control.