Optical Switch Using Phase Change Materials in Directional Couplers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Optical switches based on silicon photonics face challenges in miniaturization to reduce insertion loss, as existing technologies struggle to effectively manage electromagnetic wave propagation and loss in compact designs.

Innovation Solution

The optical switch incorporates phase change materials in directional couplers within waveguides, allowing for control of electromagnetic wave propagation by changing between amorphous and crystalline phases to minimize loss and switch output destinations without propagating through lossy sections, thereby reducing insertion loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the optical switch is miniaturized to shorten propagation length, then insertion loss is reduced, but electromagnetic wave propagation control becomes more difficult

Engineering Contradiction:
Improvepropagation lengthVSAvoidelectromagnetic wave propagation control
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent changes the refractive index parameter of the waveguide core by incorporating phase change materials (amorphous or crystalline) to control electromagnetic wave propagation. This allows the compact optical switch to maintain effective propagation control despite shortened lengths, resolving the contradiction between miniaturization and propagation control reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials combining silicon nitride (SiN) waveguide cores with phase change materials (amorphous silicon or crystalline germanium). This composite structure enables both compact dimensions and reliable electromagnetic wave control by leveraging the complementary properties of the constituent materials.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If phase change materials are used in directional couplers, then switching functionality is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveswitching functionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent uses the same material (amorphous silicon or crystalline germanium) for both the waveguide core and phase change material layers, creating a homogeneous material system. This simplifies manufacturing processes while maintaining advanced switching functionality, as the same deposition and processing techniques can be applied throughout.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The patent exploits phase transitions of the phase change material between amorphous and crystalline states to achieve switching functionality. This physical mechanism provides reliable switching control without requiring complex mechanical or electrical actuation systems, thereby improving functionality while managing manufacturing complexity.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient electromagnetic wave switching with reduced insertion loss and maintains signal integrity by propagating waves in single mode, suitable for optical communications, while allowing for easier production by using the same material for waveguides and phase change materials.

Implementation Method 1

incorporates phase change materials in directional couplers within waveguides, allowing for control of electromagnetic wave propagation by changing between amorphous and crystalline phases

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS11782219B2Optical switch
Publication Date: 2023.10.10 KYOCERA CORP
  • US11782219B2 patent drawing
  • US11782219B2 patent drawing
  • US11782219B2 patent drawing

AI summary

The optical switch 10 comprises a first waveguide 11, a second waveguide 12, and an exchanger 13. The first waveguide 11 comprises a first end E1 and a second end E2. The second waveguide 12 comprises a third end E3 and a fourth end E4, respectively located on the first end E1 side and the second end E2 side as viewed from the center of the first waveguide 11. The exchanger 13 comprises: a first waveguide section 21 configuring a directional coupler together with the first waveguide 11 and including a phase changing material 23; and a second waveguide section 22 configuring a directional coupler together with the second waveguide 12 and including a phase change material 24. The exchanger 13 inputs electromagnetic waves, input from the first end E1 and output from the first waveguide section 21, to the third end E3 side of the second waveguide section 22. The exchanger 13 inputs electromagnetic waves, input from the third end E3 and output from the second waveguide section 22, to the second end E2 side of the first waveguide section 21.