Optical Transceiver Ground Separation via Insulator

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Solution Overview

Problem

Conventional optical transceivers using CAN-type EML elements face challenges in separating signal ground from frame ground, violating apparatus specifications and preventing EMI, as the metal surface of CAN-type EML elements lacks a ceramic board for grounding, integrating signal and frame grounds and thus failing to effectively suppress noise emission.

Innovation Solution

An optical transceiver configuration where a conductor is electrically connected to the optical component, with a sheet-like insulator or wave absorber positioned between the conductor and the housing to separate signal and frame grounds, utilizing a nickel-plated surface for enhanced noise filtering, effectively preventing noise emission by increasing surface resistance and reducing noise transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a CAN-type EML element is used to reduce cost, then manufacturing cost is reduced, but the signal ground and frame ground cannot be separated, violating apparatus specifications and failing to achieve EMI suppression

Engineering Contradiction:
Improvemanufacturing costVSAvoidEMI suppression capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces a ceramic board as an intermediary component between the CAN-type EML element and the housing. This ceramic board serves as a mediator that provides separate ground paths, enabling the signal ground and frame ground to be separated even when using the cost-effective CAN-type EML element, thus resolving the contradiction between cost reduction and EMI suppression capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the ground path by introducing a ceramic board with separate ground terminals. The signal ground and frame ground are physically separated through this segmented structure, allowing independent grounding paths while maintaining the use of inexpensive CAN-type EML elements, thereby resolving the contradiction between manufacturing cost and EMI suppression

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the optical component and housing are electrically grounded to suppress EMI, then noise emission is reduced, but the signal ground integrates with the frame ground, violating apparatus specifications

Engineering Contradiction:
Improvenoise emissionVSAvoidground separation compliance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The ceramic board acts as an intermediary that enables selective electrical connections. It provides a controlled path for the signal ground to connect to the housing while maintaining separation from the frame ground, thus allowing EMI suppression through grounding without violating the ground separation specification

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies local quality by providing different grounding characteristics at different locations. The ceramic board enables the signal ground to be electrically connected to the housing at specific points for EMI suppression, while maintaining electrical separation from the frame ground, thus achieving both noise reduction and specification compliance through localized grounding quality

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for effective separation of signal and frame grounds, achieving the desired EMI characteristic by suppressing noise emission and maintaining cost-effectiveness by using CAN-type EML elements instead of more expensive box-type elements.

Implementation Method 1

a sheet-like insulator that is disposed between the conductor and the housing such that a main surface thereof is positioned along an inner wall of the housing and separates the signal ground and the frame ground on the housing side from each other

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

a sheet-like wave absorber disposed between the conductor and the housing such that a main surface thereof is positioned along an inner wall of the housing, and separating the signal ground and a frame ground on the side of the housing from each other

Methodology Applied
Scientific EffectElectromagnetic wave absorption: Absorption (EM radiation)

Implementation Method 3

utilizing a nickel-plated surface for enhanced noise filtering, effectively preventing noise emission by increasing surface resistance and reducing noise transmission

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS10534147B2Optical transceiver
Publication Date: 2020.01.14 MITSUBISHI ELECTRIC CORP
  • US10534147B2 patent drawing
  • US10534147B2 patent drawing
  • US10534147B2 patent drawing

AI summary

An optical transceiver includes an optical component (3) whose ground is integrated with a signal ground. The optical transceiver includes a conductor (51) that is electrically connected to the optical component (3), and a sheet-like insulator (52) disposed between the conductor (51) and a housing (1) such that a main surface thereof is positioned along an inner wall of the housing (1), and separating the signal ground and a frame ground on the side of the housing (1) from each other.