Optical Transceiver Module Segmentation for Maintenance and Thermal Management

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Solution Overview

Problem

Conventional optical transceivers have a rigid design that complicates maintenance and flexibility in high-speed communication networks, as the optical components, including the TOSA and ROSA, are often integrated on a circuit board within a housing, making it difficult to replace or maintain individual components like the light emitter without opening the housing.

Innovation Solution

The optical communication system separates the light emitter from the ROSA, with the light emitter located in a light source module and optically coupled to the ROSA via fibers, allowing for independent replacement and operation without opening the receiver housing, and includes a heat conductive structure for efficient heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If optical components (TOSA and ROSA) are integrated on a circuit board within a housing, then the device structure is compact and complete, but the maintenance flexibility and ease of replacing individual components deteriorates

Engineering Contradiction:
Improvemaintenance flexibilityVSAvoidintegration structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The optical transceiver is divided into separate functional modules: the light emitter module (containing TOSA) and the ROSA module, which are independently replaceable. This segmentation allows maintenance personnel to replace only the faulty component without disassembling the entire housing, thereby improving maintenance flexibility while maintaining a complete device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light emitter is extracted from the integrated circuit board structure and placed in a separate, easily replaceable module. This extraction enables independent replacement of the light emitter without affecting other components, resolving the contradiction between compact integration and maintenance ease.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If optical components are integrated on a circuit board, then the device structure is simplified, but the electromagnetic interference between components increases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidcomponent separation
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

By segmenting the optical components into separate modules (light emitter module and ROSA module), the patent reduces electromagnetic interference between these components. The physical separation while maintaining functional integration through optical coupling achieves both reduced EMI and simplified structure.

Inventive Principle:
Principle #1Segmentation

3Temperature

If the light emitter is integrated with ROSA on the same circuit board, then the device is compact, but the heat dissipation efficiency deteriorates

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidmodular structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent separates the light emitter (which generates significant heat) from the ROSA into different modules. This segmentation allows for independent thermal management of each module, with dedicated heat conductive structures for the light emitter, thereby improving heat dissipation efficiency while maintaining a compact overall device through modular architecture.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances maintenance flexibility and reduces electromagnetic interference by allowing for easy replacement of light emitters and backup activation, ensuring continuous operation without opening the receiver housing and improving heat management.

Implementation Method 1

a light emitter disposed in the light source module and electrically connected to the circuit board

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

the optical transceiver further includes a heat conductive structure on the housing for dissipating heat generated by the optical components

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS11402593B2Optical communication system
Publication Date: 2022.08.02 PRIME WORLD INT HLDG LTD
  • US11402593B2 patent drawing
  • US11402593B2 patent drawing
  • US11402593B2 patent drawing

AI summary

An optical communication system includes a light source module, a circuit board, a light emitter and a ROSA. The circuit board is disposed in the light source module. The light emitter is disposed in the light source module and electrically connected to the circuit board. The ROSA is located outside the light source module, and the ROSA is optically coupled to the light emitter.