Optical Transceiver Failure Prediction via Slope Ratios

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Solution Overview

Problem

Current methods lack effective failure prediction mechanisms for optical transceivers in fiber-optic communication systems, which are critical for maintaining efficient data transmission and preventing device failures due to factors like infant mortality, external hazards, and wear-out.

Innovation Solution

The implementation of an optical transceiver with a TOSA, notification alert unit, and intelligent monitoring module that records operational current and output optical power slopes over time periods, calculating ratios to determine when a threshold is exceeded, triggering a failure advance notice to prevent unexpected device failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional monitoring methods are used for optical transceivers, then device complexity remains low, but reliability and failure prediction capability are insufficient

Engineering Contradiction:
Improvefailure prediction capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by monitoring operational parameters (current, optical power, temperature) continuously and calculating slope ratios in advance to predict failures before they occur. The system computes the ratio of current slope to optical power slope and compares it against threshold values to forecast potential failures, enabling proactive maintenance and improving reliability without requiring complex real-time intervention systems.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If operational parameters are monitored continuously, then failure prediction accuracy improves, but energy consumption increases

Engineering Contradiction:
Improvefailure prediction accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by monitoring operational parameters at discrete time intervals rather than continuously. The system calculates slope ratios between optical power and current at different time points (first and second time periods) and compares these ratios against predefined thresholds. This periodic sampling approach maintains sufficient prediction accuracy while significantly reducing energy consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If slope ratio calculation method is used, then failure prediction precision improves, but computational complexity increases

Engineering Contradiction:
Improvefailure prediction precisionVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by transforming the monitoring of multiple operational parameters into a simplified parameter comparison. Instead of analyzing complex patterns in current, optical power, and temperature data simultaneously, the system converts these into slope ratios (ratio of current slope to optical power slope) and compares them against predefined threshold values. This parameter transformation simplifies the computational complexity while maintaining high prediction precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate failure prediction and proactive maintenance by identifying impending failures through monitoring and alerting systems, ensuring continuous operation and extending the lifespan of optical transceivers.

Implementation Method 1

An electrical-to-optical transceiver at the transmitting end is able to generate optical signals from electrical signals for subsequent data transmission

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP3893411B1Failure prediction method of optical transceiver and related optical transceiver and fiber-optic communication system
Publication Date: 2022.03.16 MOXA INC
  • EP3893411B1 patent drawingFigure 1
  • EP3893411B1 patent drawingFigure 2
  • EP3893411B1 patent drawingFigure 3

AI summary

When performing failure prediction on an optical transceiver (100A, 100B), the output optical power and an operational current of a transmission optical sub-assembly (TOSA_A, TOSA_B) in the optical transceiver (100A, 100B) are recorded during the operation of the optical transceiver (100A, 100B). A first ratio is acquired by dividing the average slope of the operational current recorded at a current time period by the average slope of the operational current recorded at an earlier time period. A second ratio is acquired by dividing the absolute average value of the slope of the output optical power recorded at the earlier time period by the absolute average value of the slope of the output optical power recorded at the current time period. When it is determined that the product of the first ratio and the second ratio is greater than a threshold value, a failure notification including life prediction information is provided.