Optical Unit Coupling Mechanism for Image Forming Systems

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Solution Overview

Problem

Coupling image forming and image reading apparatuses separately purchased by users is complex and can damage the moving frame of the optical unit in the image reading apparatus.

Innovation Solution

An image forming system with a first casing having openings for a fixing member and a second casing with a lock member and openings for a projecting part, allowing easy coupling and preventing damage to the moving frame of the optical unit by releasing movement restriction when the projecting part engages the lock member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the casing of the image reading apparatus is placed on the casing of the image forming apparatus and coupled together using screws or hooks, then the image forming apparatus and image reading apparatus can be integrated, but the coupling work becomes complex and the moving frame of the optical unit may be damaged

Engineering Contradiction:
Improveease of couplingVSAvoidcoupling complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The coupling mechanism is divided into separate functional components: a fixing member with projecting parts for attachment, and a lock member with a hole for engagement. This segmentation allows each component to perform its specific function independently, simplifying the overall coupling process while maintaining security.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lock member acts as an intermediary element between the fixing member and the moving frame. It mediates the coupling process by first engaging with the projecting part to secure attachment, then disengaging to allow movement, thereby simplifying the coupling operation and protecting the moving frame from damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the casing of the image reading apparatus is coupled with the image forming apparatus, then integration is achieved, but the moving frame of the optical unit may be damaged due to impact

Engineering Contradiction:
Improveprotection of moving frameVSAvoidimpact damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The lock member is designed to disengage from the moving frame before the coupling process begins. This preliminary action ensures that the moving frame is released and protected from impact damage during the coupling operation, while still allowing secure attachment of the casings.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The lock member serves as a protective intermediary that mediates between the fixing member and the moving frame. It allows the coupling to proceed while protecting the moving frame from direct impact, as it disengages beforehand to eliminate the harmful force transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If a lock member is engaged with the moving frame to restrict movement, then the optical unit is secured, but the coupling process becomes more complex

Engineering Contradiction:
Improvesecurity of optical unitVSAvoidcoupling mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The locking mechanism is segmented into distinct components: the lock member with its engaging hole and the projecting part of the fixing member. This segmentation allows the locking function to be isolated and simplified, providing security for the optical unit while keeping the coupling mechanism relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lock member is designed to be dynamically controllable, allowing it to switch between engaged and disengaged states. This dynamic capability provides the necessary security for the optical unit while enabling simple coupling operations, as the lock member can be easily engaged and disengaged without adding significant complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11789351B2Image forming system, image forming apparatus and image reading apparatus
Publication Date: 2023.10.17 KYOCERA DOCUMENT SOLUTIONS INC
  • US11789351B2 patent drawing
  • US11789351B2 patent drawing
  • US11789351B2 patent drawing

AI summary

An image forming system (100) includes an image forming apparatus (1) and an image reading apparatus (50). The image forming apparatus (1) include a first casing (10) including a top plate (13) having a first opening (11) and a second opening (12); and a fixing member (20) disposed below the top plate (13), having a first projecting part (21) and a second projecting part (22) and operated such that the first projecting part (21) is protruded and retracted through the first opening (11) and the second projecting part (22) is protruded and retracted through the second opening (12). The image reading apparatus (50) includes: a second casing (60) placed on the first casing (10); a second carriage (52) being movable inside the second casing (60); a lock member (70) which is engaged with the second carriage (52) to restrict movement of the second carriage (52), and when pushed up by the first projecting part (21), is disengaged from the second carriage (52) to release restriction of the movement of the second carriage (52); and a third opening (64) into which the second projecting part (22).