Optical Unit Thickness Reduction via Decoration Layer Merging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional display devices with windows increase overall thickness, compromising the flexible characteristics of OLED display devices despite their self-emission advantages.

Innovation Solution

An optical unit comprising a polarizing plate, phase retardation plate, and decoration layer, positioned on a display panel to enhance flexibility by reducing thickness and blocking external light in non-display areas, eliminating the need for a separate window.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a window is added to protect the optical unit and block light, then light blocking performance is improved, but the overall thickness of the display device increases

Engineering Contradiction:
Improvelight blocking performanceVSAvoidoverall thickness
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The patent combines the window's light blocking function with the decoration layer that is already present in the display device structure. The decoration layer is positioned to extend into the non-display area and perform the light blocking function previously requiring a separate window component, thereby merging multiple functions into a single integrated layer.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The decoration layer is designed to serve multiple purposes: it provides aesthetic decoration for the display device while simultaneously functioning as a light blocking element in the non-display area. This multi-functional design eliminates the need for a separate window component, reducing overall device thickness while maintaining light blocking performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a window is added to protect the optical unit, then protection performance is improved, but flexible characteristics are degraded

Engineering Contradiction:
Improveprotection performanceVSAvoidflexible characteristics
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protective function previously requiring a separate window is merged into the existing decoration layer and optical unit structure. The decoration layer is configured to extend over the non-display area, providing protection without requiring an additional window component that would compromise flexibility.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes thin film structures for the decoration layer and optical unit components, allowing the display device to maintain flexible characteristics. These thin film structures provide adequate protection while being sufficiently flexible to allow the display device to bend and conform to different shapes.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical unit reduces the overall thickness of the display device, enhances flexible characteristics, and improves display quality by minimizing light reflection and visibility of internal components, thereby maintaining high image quality and flexibility.

Implementation Method 1

a polarizing plate positioned on the display panel so as to correspond to the display area and the non-display area and polarizing light passing therethrough

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

the phase retardation plate may retard the phase of light by λ/4

Methodology Applied
Scientific EffectPhase retardation:

Data Source

PatentUS9091814B2Optical unit and display device having the same
Publication Date: 2015.07.28 SAMSUNG DISPLAY CO LTD
  • US9091814B2 patent drawing
  • US9091814B2 patent drawing
  • US9091814B2 patent drawing

AI summary

An optical unit is positioned on a display panel which includes a display area displaying an image and a non-display area adjacent to the display area. The optical unit includes: a polarizing plate, positioned on the display panel so as to correspond to the display area and the non-display area, for polarizing light passing therethrough; and a decoration layer positioned adjacent to the polarizing plate so as to correspond to the non-display area for blocking light.