Optical Unit Gimbal Mechanism Dual-Axis Displacement

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Solution Overview

Problem

Conventional optical units face difficulties in displacing a movable body with a reflection portion greatly relative to a fixed body, as reducing the strength of supporting components like plate springs leads to oscillation and resonance issues, while configurations allowing single-axis movement limit displacement.

Innovation Solution

The optical unit employs a gimbal mechanism that supports the movable body swingably about a first axis and a bearing mechanism that supports the gimbal mechanism swingably about a second axis, intersecting the first axis, allowing for dual-axis movement, along with a magnetic drive system and a preload generating member like a plate spring to enhance mobility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the strength of the plate spring is reduced to allow great displacement of the movable body, then the displacement capability is improved, but the movable body easily oscillates and resonance frequency approximates the drive frequency

Engineering Contradiction:
Improvedisplacement of movable bodyVSAvoidoscillation of movable body
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The patent transitions from single-axis movement to dual-axis movement by introducing a gimbal mechanism with a first axis and a second axis. This dimensional expansion allows the movable body to achieve greater displacement capability while maintaining stability through the intersecting axis configuration, resolving the contradiction between displacement and oscillation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a plate spring configuration is used to support the movable body, then the structure is simple, but it is difficult to greatly displace the movable body relative to the fixed body

Engineering Contradiction:
Improvedisplacement capabilityVSAvoidmechanism structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces dynamic movement capability along two intersecting axes through the gimbal mechanism, transforming the static or single-degree-of-freedom plate spring structure into a dynamic dual-axis system. This enables great displacement of the movable body while managing the increased structural complexity through functional integration.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the movable body is displaced greatly relative to the fixed body for effective camera shake correction, then the camera shake cancellation is improved, but the structural integrity and stability are compromised

Engineering Contradiction:
Improvecamera shake correction effectivenessVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

By implementing dual-axis movement capability, the system can effectively correct camera shake in multiple directions while maintaining structural stability. The intersecting axis configuration of the gimbal mechanism provides the necessary degrees of freedom for comprehensive shake correction without compromising structural integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables significant displacement of the movable body relative to the fixed body, effectively canceling camera shake while maintaining structural integrity and preventing oscillation, even in thin optical unit designs.

Implementation Method 1

a movable mechanism which allows the movable body to move relative to the fixed body; the movable mechanism may be configured to include a magnet provided on the movable body, and a coil provided at a position opposed to the magnet on the fixed body

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

a gimbal mechanism provided with a first support portion which supports the movable body swingably about a first axis

Methodology Applied
Scientific EffectGimbal mechanism: Gimbal

Implementation Method 3

a bearing mechanism which supports the gimbal mechanism swingably relative to the fixed body about a second axis intersecting a direction of the first axis

Methodology Applied
Scientific EffectBearing mechanism: Ball Bearing

Implementation Method 4

a preload generating member which generates a preload in the bearing mechanism; the preload generating member may be configured to be an elastic member

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS11927826B2Optical unit
Publication Date: 2024.03.12 SANKYO SEIKI MFG CO LTD
  • US11927826B2 patent drawing
  • US11927826B2 patent drawing
  • US11927826B2 patent drawing

AI summary

An optical unit according to one embodiment including: a reflection portion which reflects an incident light flux, which is made incident from outside, in a reflection direction toward an imaging element from an incident direction; a movable body provided with the reflection portion; a fixed body; a movable mechanism which allows the movable body to move relative to the fixed body; a gimbal mechanism provided with a first support portion which supports the movable body swingably about a first axis; and a bearing mechanism which supports the gimbal mechanism swingably relative to the fixed body about a second axis intersecting the first axis direction.