Optical Video Communication for Autonomous Underground Mining

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Solution Overview

Problem

Existing real-time video communication systems in mining environments, such as those using Ethernet and Wi-Fi, are insufficient to ensure safety and efficiency in resource exploration without human presence, as they do not adequately address the unique challenges of underground mining environments, including electromagnetic interference and the need for real-time supervision.

Innovation Solution

An autonomous mining system utilizing a combination of Ethernet and optical wireless communication (OWC) protocols, including ultraviolet light-based non-line-of-sight communication, to transmit video streams and control commands between underground and above-ground systems, enabling real-time supervision and control of mobile nodes for resource extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional radio frequency communication technologies (Wi-Fi, leaky feeder) are used in coal mines, then the system can be implemented with existing infrastructure, but the communication reliability deteriorates due to electromagnetic interference and signal attenuation in underground environments

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidelectromagnetic interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces radio frequency electromagnetic communication with optical communication using LED or laser diodes. This substitution eliminates susceptibility to RF electromagnetic interference while leveraging the unique mine environment characteristics (solid-state lighting infrastructure, absence of natural light interference) to achieve reliable communication in underground coal mines

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the communication wavelength parameter from radio frequency to optical spectrum (visible or infrared light). This parameter change allows the system to operate in the electromagnetic spectrum range that is not affected by RF interference and can penetrate mine environments more effectively

Inventive Principle:
Principle #35Parameter changes

2Reliability

If human presence is maintained in mines for resource exploration, then real-time supervision is possible, but safety risks increase due to exposure to hazardous mining environments

Engineering Contradiction:
ImprovesafetyVSAvoidautomation level
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The patent implements autonomous mobile nodes equipped with sensors, processors, and actuators that can independently perform resource exploration tasks. These nodes autonomously navigate, detect resources, and execute extraction operations based on pre-programmed algorithms, eliminating the need for human presence in hazardous mine environments while maintaining operational capability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces optical communication as an intermediary between the control center and autonomous mobile nodes. This intermediary enables real-time transmission of video streams and control commands through the hazardous environment without requiring human physical presence, bridging the gap between supervision and autonomous execution

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If real-time video monitoring is implemented in mines, then supervision capability is improved, but the system complexity increases due to the need for robust communication infrastructure in harsh environments

Engineering Contradiction:
Improvevideo transmission qualityVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent integrates multiple functions into the mobile nodes and communication infrastructure. The optical communication system simultaneously serves for video transmission, control commands, and environmental monitoring. The mobile nodes combine exploration, detection, and execution capabilities in single autonomous units, reducing overall system complexity while maintaining real-time supervision quality

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces complex RF communication infrastructure with optical communication using existing solid-state lighting infrastructure in mines. This substitution simplifies the communication system by leveraging already-deployed LED or laser diodes for both illumination and data transmission, reducing infrastructure complexity while ensuring high-quality video transmission

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and efficient resource extraction in mines without human presence by providing real-time video monitoring and control, overcoming electromagnetic interference and alignment issues, ensuring accurate coordination of mobile nodes through diffused and non-line-of-sight communication configurations.

Implementation Method 1

Considering the characteristics of most coal mines (e.g., the ubiquity of solid-state lighting infrastructure, no interference of natural light, and the particularity of electromagnetic environment), light emitting diodes (LED) or laser diodes (LD)-based optical wireless communication (OWC) combined with Ethernet is expected to play a vital role in complex mine environments

Methodology Applied
Scientific EffectLight emitting diode (LED) or laser diode (LD)-based optical wireless communication: Light Emitting Diode

Implementation Method 2

An autonomous mining system utilizing a combination of Ethernet and optical wireless communication (OWC) protocols, including ultraviolet light-based non-line-of-sight communication

Methodology Applied
Scientific EffectUltraviolet light-based non-line-of-sight communication:

Data Source

PatentUS12413309B2Autonomous mining system based on real-time digital video communication that uses ethernet and optical technologies
Publication Date: 2025.09.09 KING ABDULLAH UNIV OF SCI & TECH
  • US12413309B2 patent drawing
  • US12413309B2 patent drawing
  • US12413309B2 patent drawing

AI summary

An autonomous mining system includes a real-time digital video transmission sub-system configured to obtain video streams from underground, and transfer the video streams to a control center located above ground; and an exploration and maintenance sub-system located underground, and configured to extract a resource and bring the resource to the surface, based exclusively on commands received from the control center through the real-time digital video transmission sub-system.