Optical Viscosity Measurement Using Falling Ball Image Analysis

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Solution Overview

Problem

Conventional viscosity measurement devices are difficult to operate, expensive, and lack accuracy.

Innovation Solution

A viscosity measurement device comprising a measurement container, an optical detection processing device with a camera for capturing dynamic or static images of a ball moving within the substance, and a processing unit to analyze these images and compute viscosity, along with a simplified structure for improved accuracy and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional viscosity measurement devices are used, then measurement function is provided, but device complexity increases and ease of operation deteriorates

Engineering Contradiction:
Improveviscosity measurement accuracyVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical viscosity measurement systems with an optical detection system. Instead of using mechanical rotors or cylinders that physically interact with the fluid, the invention uses a camera to capture images of a ball falling through the fluid, then processes these images computationally to determine viscosity. This substitution of mechanical measurement with optical detection and image processing simplifies the device structure while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates an optical copy (image) of the ball's position and motion in the fluid rather than directly measuring physical properties. By capturing visual information and analyzing the ball's trajectory, speed, and position changes over time, the system infers viscosity without direct mechanical contact. This copying approach allows for non-intrusive measurement and simplifies the physical device structure.

Inventive Principle:
Principle #26Copying

2Measurement precision

If conventional viscosity measurement devices are used, then measurement function is provided, but ease of operation deteriorates

Engineering Contradiction:
Improveviscosity measurement accuracyVSAvoidoperational simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs automatic image capture, processing, and viscosity calculation without requiring manual intervention. The camera automatically captures images of the ball's motion, the processing unit automatically analyzes the image data to determine velocity and position, and the system automatically computes viscosity based on the falling sphere method. This automation eliminates complex manual operations while maintaining measurement accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical measurement operations with automated optical detection and computational analysis. Instead of requiring manual timing, distance measurement, or mechanical calibration, the system uses image processing algorithms to automatically extract motion parameters and calculate viscosity, significantly simplifying the operation process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If conventional viscosity measurement devices are used, then measurement function is provided, but cost increases

Engineering Contradiction:
Improveviscosity measurement accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent uses inexpensive components to achieve viscosity measurement: a standard camera instead of expensive optical measurement systems, a simple ball instead of specialized measurement spheres, and computational algorithms instead of complex mechanical instruments. These inexpensive, readily available components dramatically reduce manufacturing costs while maintaining measurement capability through software-based analysis.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces expensive mechanical viscosity measurement instruments with affordable optical and computational components. By using a camera, processing unit, and software algorithms to analyze ball motion in fluid, the system eliminates the need for costly mechanical viscometers, reducing both manufacturing cost and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides higher accuracy in viscosity measurement with improved operational simplicity and reduced costs compared to conventional methods.

Implementation Method 1

an optical detector configured to obtain an image to be analyzed from the measurement container

Methodology Applied
Scientific EffectOptical detection: Photography

Data Source

PatentUS12085493B2Viscosity measurement device and method for measuring viscosity
Publication Date: 2024.09.10 TAIWAN SOKOU INDS KOFUN YUUGENKOUSHI
  • US12085493B2 patent drawing
  • US12085493B2 patent drawing
  • US12085493B2 patent drawing

AI summary

A viscosity measurement device and a method for measuring viscosity are provided. The viscosity measurement device includes a measurement container and an optical detection processing device. The measurement container accommodates a substance to be measured and a ball. The optical detection processing device includes an optical detector, a processing unit, a database, a controlling unit and a power supplying unit. The optical detector is disposed at a side of the measurement container to obtain an image to be analyzed from the measurement container. The processing unit is signally connected to the optical detector to process and analyze the image to be analyzed. The database stores the image to be analyzed. The controlling unit is connected to the optical detector and the processing unit to control the optical detector and the processing unit. The power supplying unit provides power for the optical detector, the processing unit and the controlling unit.