Optical Sensor System for Hazardous Waste Reclassification

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Solution Overview

Problem

Household hazardous waste (HHW) is often incorrectly classified as hazardous, leading to costly and environmentally questionable burning processes, as existing systems fail to accurately identify and sort these products before disposal.

Innovation Solution

A system utilizing optical sensors and processing circuitry to capture and analyze data from HHW product packaging, including barcodes and weights, to reclassify non-hazardous products and sort them for reuse, diverting them from burning and redirecting them to more cost-effective disposal methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If HHW products are classified as hazardous waste and burned, then disposal is ensured, but processing costs increase and environmental impact worsens

Engineering Contradiction:
Improvedisposal reliabilityVSAvoidprocessing cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system performs preliminary identification and classification of HHW products before disposal using optical sensors and database matching. By determining product identity upfront through barcode scanning and image recognition, the system can route products to appropriate disposal methods, preventing unnecessary burning of non-hazardous items and reducing processing costs while maintaining reliable disposal for actual hazardous waste

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from optical sensor analysis and database matching to continuously improve classification accuracy. By comparing identified products against known hazardous substance databases and adjusting classification decisions based on match confidence levels, the system reduces false positives that would lead to unnecessary burning, thereby lowering energy consumption and costs while preserving reliable disposal pathways

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If HHW products are burned for disposal, then hazardous waste is eliminated, but environmental harm increases

Engineering Contradiction:
Improvehazardous waste eliminationVSAvoidenvironmental impact
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The system extracts and identifies specific chemical substances within HHW products using optical recognition and database matching. By separating identifiable non-hazardous products from actual hazardous waste through preliminary classification, the system eliminates the need to burn non-hazardous items, thereby reducing environmental harm while maintaining effective elimination of true hazardous substances through targeted disposal pathways

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system converts the potential harm of misclassification into benefit by using optical identification to prevent unnecessary burning. Products that would have been incorrectly classified as hazardous and burned are instead identified as non-hazardous and diverted to appropriate alternative disposal methods, transforming what would have been an environmental harm into a beneficial reduction of unnecessary pollution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Measurement precision

If optical sensors and processing circuitry are used to identify HHW products, then classification accuracy improves, but device complexity increases

Engineering Contradiction:
Improveclassification accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system employs multi-functional optical sensors that can perform multiple identification tasks including barcode reading, image capture, and chemical substance recognition through various optical methods. This universal approach allows a single integrated system to achieve high classification accuracy across diverse HHW product types without requiring separate specialized devices for each identification method, thereby managing complexity while improving precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses an intermediary database that stores known hazardous substance information and product identification data. This database acts as a mediator between the optical sensors and the classification decision-making process, allowing the system to achieve high classification accuracy by comparing sensor data against pre-stored reference information rather than requiring complex real-time analysis algorithms, thus reducing overall system complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively identifies and reclassifies HHW products, allowing for their reuse and diversion from expensive burning processes to more economical disposal options, reducing environmental impact and processing costs.

Implementation Method 1

one or more optical sensors configured to capture optical data associated with a waste product, including bar codes (if any)

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Data Source

PatentUS10449572B2Household hazardous waste recovery
Publication Date: 2019.10.22 WASTE REPURPOSING INTERNATIONAL INC
  • US10449572B2 patent drawing
  • US10449572B2 patent drawing
  • US10449572B2 patent drawing

AI summary

In certain embodiments, a system includes at least one optical sensor configured to capture one or more optical data associated with packaging of a waste product and a processor coupled to the at least one optical sensor. The processor may be configured to determine information about the waste product based on the optical data and send a signal corresponding to the information to one of a destination device and a controller based on the determined information.