Optical Waveguide Sensing for Surgical Stapler Firing Stroke

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Solution Overview

Problem

Current surgical instruments face challenges in accurately monitoring and controlling the firing stroke of surgical stapling and cutting instruments, leading to inconsistencies in tissue processing and potential damage.

Innovation Solution

Incorporation of a stretchable optical waveguide sensing system that measures displacement by tracking light transmission changes as the actuation member moves, allowing for real-time feedback to adjust the firing stroke and ensure precise tissue processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional sensing methods are used to monitor the firing stroke, then the device complexity is reduced, but the measurement precision and reliability of tissue processing are insufficient

Engineering Contradiction:
Improvefiring stroke measurement precisionVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical sensing methods with an optical sensing system. The optical waveguide uses light transmission principles to detect the position and movement of the actuation member, substituting mechanical contact-based measurement with non-contact optical measurement, thereby improving measurement precision while maintaining acceptable device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an optical waveguide as an intermediary element between the actuation member and the sensor. The waveguide transmits light signals that are modulated by the physical state of the actuation member, allowing indirect measurement of firing stroke parameters without direct mechanical contact, thus improving both precision and reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If real-time feedback control is implemented, then the reliability of tissue processing is improved, but the device complexity and use of energy increase

Engineering Contradiction:
Improvetissue processing reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a real-time feedback control system where the optical sensor continuously monitors the actuation member position and feeds this information back to the control circuitry. The system compares the actual firing stroke against the intended stroke and makes real-time adjustments to ensure consistent and reliable tissue processing, directly applying the feedback principle to improve reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system incorporates self-regulating capabilities where the control circuit automatically adjusts the firing mechanism based on sensor feedback without requiring external intervention. The system monitors its own operation and corrects deviations autonomously, improving reliability while managing control complexity through self-service mechanisms

Inventive Principle:
Principle #25Self-service

3Measurement precision

If optical waveguide sensing is used, then the measurement precision of actuation member displacement is improved, but the device complexity increases

Engineering Contradiction:
Improveactuation member displacement precisionVSAvoidoptical sensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical displacement measurement mechanisms with an optical waveguide-based sensing system. By using light transmission properties of the waveguide that change with the actuation member position, the system achieves high measurement precision without requiring complex mechanical linkages or contact-based sensors

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The optical waveguide serves multiple functions: it acts as both a structural component and a sensing element. The same waveguide that guides light also serves as the measurement medium, eliminating the need for separate sensing components and reducing overall device complexity while maintaining high measurement precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate monitoring and control of the firing stroke, reducing the risk of tissue damage and ensuring consistent performance by comparing sensed displacement with encoder data and making necessary adjustments.

Implementation Method 1

Incorporation of a stretchable optical waveguide sensing system that measures displacement by tracking light transmission changes as the actuation member moves

Methodology Applied
Scientific EffectLight transmission: Optical Fibre

Data Source

PatentUS11660089B2Surgical instrument comprising a sensing system
Publication Date: 2023.05.30 CILAG GMBH INTERNATIONAL
  • US11660089B2 patent drawing
  • US11660089B2 patent drawing
  • US11660089B2 patent drawing

AI summary

A surgical instrument comprising a sensing system is disclosed.