Optical Waveguide for Vibration-Resistant Scanning

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Solution Overview

Problem

Existing optical scanning devices face complexity in configuration and high light loss due to the need for intricate mirror rotation and phase shifting in two-dimensional scanning, making them prone to vibrations and limited in scanning range.

Innovation Solution

The use of a waveguide element with a pair of mirrors and an optical guide layer, where one mirror has higher light transmittance, allowing light to be emitted and its direction changed by adjusting the refractive index, thickness, or wavelength of the optical guide layer, enabling one-dimensional and two-dimensional scanning with a simpler configuration and reduced light loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If mirror rotation and phase shifting are used for two-dimensional scanning, then scanning capability is improved, but device complexity increases and light loss occurs

Engineering Contradiction:
Improvescanning capabilityVSAvoidconfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical mirror rotation system with an optical waveguide system that uses total internal reflection and refractive index modulation. Instead of physically rotating mirrors to change beam direction, the invention uses optical paths within the waveguide where light is guided by total internal reflection at the core-cladding interface, and beam direction is controlled by changing the refractive index of the core material or the angle of incidence at the output face. This substitution eliminates mechanical moving parts while achieving the same scanning function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs parameter changes to control light direction without mechanical movement. By modulating the refractive index of the waveguide core (through temperature, electric field, or material properties) or by changing the angle of light incidence at the output interface, the beam deflection angle is dynamically controlled. This allows electronic or optical control of scanning angles, replacing mechanical phase shifters and rotators with parameter-based control of the optical path.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If mirror rotation and phase shifting are used for two-dimensional scanning, then scanning capability is improved, but light loss increases

Engineering Contradiction:
Improvescanning capabilityVSAvoidlight loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The waveguide system replaces mechanical mirror rotation with optical total internal reflection, which is inherently more efficient. In the waveguide, light is confined and guided by total internal reflection at the core-cladding interface, minimizing scattering and absorption losses. The output coupling is achieved through controlled refraction at the output face, which can be designed for high transmission efficiency. This eliminates the need for mechanical mirrors that introduce surface reflection losses and alignment sensitivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an optical coupling medium or interface layer at the waveguide output that facilitates efficient light extraction. By using an intermediary optical path or coupling structure (such as a lens array, grating coupler, or tapered waveguide end), the system achieves high-efficiency light outcoupling while maintaining directional control. This intermediary structure reduces Fresnel reflection losses and improves the overall light extraction efficiency compared to direct air-interface coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If mirror rotation is used for scanning, then scanning function is achieved, but vibration resistance deteriorates

Engineering Contradiction:
Improvescanning functionVSAvoidvibration resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent completely eliminates mechanical rotating mirrors by using a stationary waveguide structure. The scanning function is achieved through optical confinement and direction control within the waveguide, where light propagates by total internal reflection along the core-cladding interface. The output beam direction is controlled by the waveguide geometry and refractive index distribution, not by mechanical movement. This makes the system inherently immune to vibrations that would affect mechanical mirror alignment and rotation stability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The waveguide structure is segmented into multiple optical paths or modes that can be independently controlled. By dividing the optical function into discrete guided modes or spatial channels within the waveguide, the system achieves scanning through selective mode excitation or path switching rather than continuous mechanical movement. This segmentation allows precise, vibration-free control of beam direction through optical switching between different waveguide paths.

Inventive Principle:
Principle #1Segmentation

4Measurement precision

If intricate mirror rotation and phase shifting are used, then scanning precision is improved, but device complexity increases

Engineering Contradiction:
Improvescanning precisionVSAvoidconfiguration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical mirror assemblies with a compact integrated waveguide structure. The scanning precision is achieved through precise control of the optical path within the waveguide, where the core dimensions, refractive index profile, and output face geometry are engineered to provide accurate beam direction control. This integration eliminates the need for separate mechanical scanners, phase shifters, and alignment mechanisms, achieving high precision in a compact, simplified configuration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent merges multiple optical functions (light guidance, beam direction control, and scanning) into a single integrated waveguide structure. Instead of using separate components for each function, the waveguide simultaneously performs light confinement, path routing, and angular control through its geometric and material properties. This functional integration reduces the number of components and interfaces, simplifying the overall system while maintaining or improving scanning precision through unified optical design.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient one-dimensional and two-dimensional scanning with reduced complexity and light loss, suitable for applications like LiDAR systems, where it enhances scanning precision and robustness against vibrations.

Implementation Method 1

an optical guide layer positioned between the first substrate and the second substrate, the optical guide layer including a dielectric member in contact with the film and guiding light in the first direction and/or the second direction

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a film bonded to the first surface and/or the second surface through a siloxane bond

Methodology Applied
Scientific EffectSiloxane bond: Chemical Bonding

Data Source

PatentUS20220365403A1Optical device, optical detection system, and optical fiber
Publication Date: 2022.11.17 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20220365403A1 patent drawing
  • US20220365403A1 patent drawing
  • US20220365403A1 patent drawing

AI summary

An optical device includes a first substrate with a first surface spreading in a first direction and a second direction intersecting the first direction, a second substrate with a second surface facing the first surface, a film bonded to the first surface and/or the second surface through a siloxane bond, and at least one optical guide layer positioned between the first substrate and the second substrate, the optical guide layer including a dielectric member in contact with the film and guiding light in the first direction and/or the second direction.