Topologically Optimized Vibration Absorber for Broad Frequency Damping

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Solution Overview

Problem

Traditional methods for attenuating structural-born noise and vibrations involve heavy damping materials that increase the weight of structures without effectively addressing the issue of vibration absorption across a broad frequency range.

Innovation Solution

The use of topological optimization to design a lightweight absorber that maximizes vibration absorption performance by optimizing the shape of the absorber within a defined design domain, allowing it to effectively absorb flexural waves acting on structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional damping materials are bonded to the structure to attenuate vibrations, then vibration absorption is improved, but the added weight to the structure increases significantly

Engineering Contradiction:
Improvevibration absorptionVSAvoidadded weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent changes the fundamental parameters of the absorber: using topological optimization to create a lightweight structure with optimized material distribution, and tuning the resonant frequency of the absorber to match the vibration frequency to be absorbed, thereby achieving effective vibration attenuation without heavy damping materials

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a resonant vibration mechanism where the absorber is designed to vibrate at the same frequency as the structure's vibration, creating a counteracting force that reduces the overall vibration. This is achieved by designing the absorber's natural frequency to match the target vibration frequency through careful selection of mass, stiffness, and damping parameters

Inventive Principle:
Principle #18Mechanical vibration

2Reliability

If traditional damping materials are used to attenuate vibrations, then some vibration absorption is achieved, but the absorption effectiveness across broad frequency ranges is insufficient

Engineering Contradiction:
Improvevibration absorption effectivenessVSAvoidbroad frequency range absorption
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent creates a dynamic absorber system where the absorber's resonant frequency can be tuned to match different vibration frequencies. By adjusting the mass, stiffness, and damping parameters, the absorber can adapt to absorb vibrations across a broad frequency range, making it versatile for different operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The topologically optimized absorber design achieves multi-functionality by being capable of absorbing vibrations across multiple frequency ranges through parameter tuning, rather than requiring different specialized damping materials for each frequency range

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If damping materials are bonded to the structure to reduce vibrations, then vibration attenuation is achieved, but the absorbed energy is not effectively dissipated

Engineering Contradiction:
Improvevibration attenuationVSAvoidenergy dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent incorporates damping elements that convert mechanical vibration energy into thermal energy through internal friction and hysteresis effects. The damping materials undergo cyclic deformation that transforms kinetic energy into heat, which is then dissipated to the surrounding environment, effectively removing energy from the vibration system

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The topologically optimized absorber achieves efficient vibration absorption across a broad frequency range, minimizing reflected waves and reducing the weight added to the structure compared to traditional methods.

Implementation Method 1

an absorber for absorbing a vibration acting upon a structure

Methodology Applied
Scientific EffectVibration absorption: Absorption (physical)

Implementation Method 2

absorb flexural waves acting on structures

Methodology Applied
Scientific EffectFlexural wave absorption: Acoustic Absorption

Data Source

PatentUS20250163992A1Absorber for absorbing a vibration acting upon a structure and method for making the same
Publication Date: 2025.05.22 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20250163992A1 patent drawing
  • US20250163992A1 patent drawing
  • US20250163992A1 patent drawing

AI summary

Described herein are absorbers for absorbing vibrations acting upon a structure and methods for making the same. In one example, the absorber may be designed by defining a design domain for the absorber and utilizing a topological optimization process to design a shape of the absorber within the design domain to maximize the absorption performance of the absorber.