Opto-Emulator Input Stage With Transformer Isolation for High CMTI

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Solution Overview

Problem

Opto-couplers face limitations in data rate due to light switching times and are susceptible to common mode noise, which affects their resilience and performance in noisy environments.

Innovation Solution

The development of opto-emulators that emulate the isolation characteristics of opto-couplers without light emitting diodes, utilizing a center-tapped transformer, cross-coupled oscillator, current shunt circuitry, oscillator disable circuitry, discharge circuitry, and clamp circuitry to enhance Common Mode Transient Immunity (CMTI) and bandwidth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If opto-couplers use light emitting diodes for signal transmission, then isolation characteristics are achieved, but data rate is limited due to light switching times

Engineering Contradiction:
Improvedata rateVSAvoidisolation characteristics
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent extracts the light emitting diode from the opto-coupler system, replacing it with an electrical input stage that directly drives a transformer. This removes the light switching time limitation while maintaining galvanic isolation through the transformer, thereby increasing data rate without sacrificing isolation characteristics

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the optical system (light emitting diode converting electrical signals to light and back) with a direct electrical system using a transformer. This replacement eliminates the optical conversion delay and enables faster signal transmission while preserving the isolation function through magnetic coupling

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If opto-couplers are used for signal transmission, then galvanic isolation is achieved, but susceptibility to common mode noise increases

Engineering Contradiction:
Improvecommon mode noise susceptibilityVSAvoidgalvanic isolation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces a center-tapped transformer as an intermediary between the electrical input stage and the output stage. The center tap provides a reference potential that rejects common mode noise, while the transformer maintains galvanic isolation. This intermediary structure simultaneously improves noise immunity and preserves isolation characteristics

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs asymmetric winding configurations on the transformer with different numbers of turns on primary and secondary sides, optimized for differential signal transmission. This asymmetric design enhances common mode rejection ratio while maintaining galvanic isolation, reducing susceptibility to common mode noise

Inventive Principle:
Principle #4Asymmetry

3Speed

If opto-emulators operate at higher speeds than opto-couplers, then bandwidth is increased, but Common Mode Transient Immunity decreases

Engineering Contradiction:
ImprovebandwidthVSAvoidCommon Mode Transient Immunity
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates preliminary filtering and conditioning circuits in the input stage that prepare the signal before it reaches the transformer. These circuits include common mode chokes and filtering networks that preemptively reject common mode transients, allowing high-speed operation while maintaining immunity to common mode disturbances

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution increases CMTI from 25 kV/μs to 100 kV/μs and bandwidth from 15 Mbps to 25 Mbps, improving resilience to noise and data transmission speed.

Implementation Method 1

utilizing a center-tapped transformer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240195417A1Input stages for OPTO-emulators
Publication Date: 2024.06.13 TEXAS INSTRUMENTS INC
  • US20240195417A1 patent drawing
  • US20240195417A1 patent drawing
  • US20240195417A1 patent drawing

AI summary

An example apparatus includes: a current mirror having first and second outputs; oscillator circuitry including: a first transistor having a first terminal coupled to the first output of the current mirror, having a second terminal, and having a control terminal; and a second transistor having a first terminal coupled to the first output of the current mirror, having a second terminal coupled to the control terminal and the second terminal of the first transistor, and having a control terminal coupled to the second terminals of the first and second transistors; and current shunt circuitry having a terminal coupled to the second output of the current mirror.