Optoelectronic Component with Embedded Protection Diode

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optoelectronic components with semiconductor chips require mechanical stabilization and electrical contacting, necessitating compact and cost-effective solutions, while also needing protection against electrostatic discharges without external protection diodes.

Innovation Solution

An optoelectronic component with embedded pins and a protection diode within a molded body, where the pins electrically connect to the semiconductor chip contacts and the diode provides internal electrostatic discharge protection, eliminating the need for external diodes and ensuring mechanical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external protection diodes are used, then electrostatic discharge protection is provided, but device complexity and component count increase

Engineering Contradiction:
Improveelectrostatic discharge protectionVSAvoidcomponent count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the protection diode with the carrier body into a single integrated component. The protection diode is embedded within the molded body of the carrier, merging two previously separate components (carrier and external protection diode) into one unified structure. This eliminates the need for separate external protection diodes while maintaining electrostatic discharge protection functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The carrier body is designed to serve multiple functions simultaneously: it provides mechanical stabilization for the thin-film chip, provides electrical contacting through embedded pins, and provides electrostatic discharge protection through the embedded protection diode. This multi-functional design eliminates the need for separate external protection components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple separate components are used for mechanical stabilization and electrical contacting, then functional requirements are met, but manufacturing cost and assembly complexity increase

Engineering Contradiction:
Improvemechanical stabilization and electrical contactingVSAvoidmanufacturing cost and assembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the carrier function with the protection diode function into a single integrated component. The molded body contains both the mechanical support structure and the embedded protection diode, eliminating the need for separate assembly steps and reducing manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protection diode is pre-integrated into the carrier body during the molding process, before the actual assembly of the optoelectronic component. This preliminary integration of the protection diode into the carrier structure eliminates subsequent assembly steps and reduces overall manufacturing complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, cost-effective optoelectronic component with reliable electrical connections and inherent protection against electrostatic discharges, enhancing production efficiency and reducing component size.

Implementation Method 1

a protection diode is embedded in the molded body and electrically conductively connects to the first contact and the second contact

Methodology Applied
Scientific EffectElectrostatic discharge protection: Electrostatic Discharge

Implementation Method 2

galvanically growing a first pin on the first electrical contact and a second pin on the second electrical contact

Methodology Applied
Scientific EffectGalvanic growth: Electrodeposition

Data Source

PatentUS10586788B2Method of producing optoelectronic component with integrated protection diode
Publication Date: 2020.03.10 OSRAM OLED
  • US10586788B2 patent drawing
  • US10586788B2 patent drawing
  • US10586788B2 patent drawing

AI summary

A method of producing an optoelectronic component includes providing an optoelectronic semiconductor chip having a first surface on which a first electrical contact and a second electrical contact are arranged; arranging a protection diode on the first contact and the second contact; galvanically growing a first pin on the first electrical contact and a second pin on the second electrical contact; and embedding the first pin, the second pin, and the protection diode in a molded body.