Optoelectronic Device Contact Layer Configuration for Light Extraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current LED technologies face challenges in enhancing luminous efficiency, particularly in increasing internal quantum efficiency and light extraction efficiency to reduce energy consumption and carbon emissions.

Innovation Solution

The development of an optoelectronic device with a specific substrate and contact layer configuration, including a first contact layer and a second contact layer arranged in a two-dimensional array without vertical overlap, to improve current spreading and light extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional contact layer configuration is used, then device structure is simple, but current spreading is insufficient and light extraction efficiency is low

Engineering Contradiction:
Improveluminous efficiencyVSAvoidcontact layer configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The contact layer is divided into multiple discrete contact regions arranged in a two-dimensional array pattern rather than a continuous layer. This segmentation allows current to spread more effectively through the semiconductor layers while creating optical pathways for improved light extraction efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact regions are arranged in a two-dimensional array pattern, transitioning from conventional one-dimensional or point contacts to a distributed two-dimensional configuration. This dimensional change enhances both current spreading capability and light extraction efficiency by providing multiple pathways in both lateral directions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If second contact layer overlaps with first contact layer, then manufacturing process is simpler, but light extraction efficiency is reduced due to light absorption by LED structure

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidcontact layer alignment
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The second contact layer is extracted or removed from positions where it would overlap with the first contact layer in the vertical direction. This creates gaps or voids that allow light to escape without being absorbed by the contact layers, directly improving light extraction efficiency while maintaining electrical functionality through the distributed contact region array.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If contact regions are too far apart, then manufacturing precision requirements are reduced, but current spreading efficiency decreases

Engineering Contradiction:
Improvecurrent spreading efficiencyVSAvoidcontact region spacing
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The spacing between adjacent contact regions is optimized to a specific range (0.8% to 8% of the first length of the substrate). This parameter optimization ensures that contact regions are close enough to enable effective current spreading through the semiconductor layers, while maintaining relaxed manufacturing precision requirements compared to tighter spacing configurations.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10084115B2Optoelectronic device and the manufacturing method thereof
Publication Date: 2018.09.25 ENNOSTAR CORP
  • US10084115B2 patent drawing
  • US10084115B2 patent drawing
  • US10084115B2 patent drawing

AI summary

The present disclosure provides an optoelectronic device comprising a semiconductor stack comprising a first side having a first length; a first contact layer on the semiconductor stack; and a second contact layer on the semiconductor stack opposite to the first contact layer, wherein the second contact layer is not overlapped with the first contact layer in a vertical direction; and wherein the second contact layer comprises multiple contact regions separated from each other and arranged in a two-dimensional array, wherein a first distance between the two adjacent contact regions is between 0.8% and 8% of the first length.