Optoelectronic Device Heater Placement for Uniform Heating

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Solution Overview

Problem

Conventional optoelectronic devices, particularly electro-absorption modulators, face performance degradation due to severe temperature gradients caused by heaters placed close to the substrate, leading to non-uniform heating of the temperature-sensitive optically active region.

Innovation Solution

The implementation of heaters positioned at least 2 μm away from the temperature-sensitive optically active region within a rib waveguide, or integrated into an epitaxial crystalline cladding layer beneath the slab portion, along with thermal isolation trenches or cavities, to achieve uniform heating and reduce energy requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the heater is placed immediately adjacent to or on top of the EAM, then the heating efficiency is improved, but a severe temperature gradient forms across the EAM which degrades performance

Engineering Contradiction:
Improveheating efficiencyVSAvoidtemperature uniformity
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The heater is repositioned from a vertical placement (on top of the EAM) to a lateral placement (at least 2 μm away from the ridge portion in the lateral direction). This dimensional change allows the heater to provide thermal energy without creating severe temperature gradients across the optically active region, thus resolving the contradiction between heating efficiency and temperature uniformity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Use of energy by moving object

If the heater is placed close to the optically active region, then the heating efficiency is improved, but the risk of electromigration and self-Joule heating increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidheater reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The heater is repositioned laterally at least 2 μm away from the ridge portion containing the optically active region. This spatial separation reduces the risk of electromigration and self-Joule heating while maintaining heating efficiency through optimized thermal coupling paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The slab portion of the rib waveguide serves as a thermal intermediary between the heater and the optically active region. The heater is coupled to the slab portion which then conducts heat to the ridge portion, providing thermal isolation and reducing direct thermal stress on the optically active region while maintaining heating efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If the heater is integrated into the epitaxial crystalline cladding layer, then the footprint is minimized, but the manufacturing complexity increases

Engineering Contradiction:
Improvedevice footprintVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The heater is integrated into the epitaxial crystalline cladding layer, merging the heater structure with the existing waveguide fabrication process. This allows the heater to be formed during the standard epitaxial growth process, minimizing additional manufacturing steps despite the increased complexity of integrating heating functionality into the cladding layer.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures more uniform temperature distribution across the optically active region, enhancing the efficiency and reliability of the optoelectronic device while minimizing the footprint and preventing failure mechanisms like electromigration and self-Joule heating.

Implementation Method 1

a heater, disposed on top of the slab portion wherein a part of the heater closest to ridge portion is at least 2 μm away from the ridge portion

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a thermal isolation trench, wherein the thermal isolation trench is positioned adjacent to the bottom cladding layer

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11815748B2Optoelectronic device
Publication Date: 2023.11.14 ROCKLEY PHOTONICS LTD
  • US11815748B2 patent drawing
  • US11815748B2 patent drawing
  • US11815748B2 patent drawing

AI summary

An optoelectronic device, including: a rib waveguide, the rib waveguide including: a ridge portion, which includes a temperature-sensitive optically active region, and a slab portion, positioned adjacent to the ridge portion; the device further comprising a heater, disposed on top of the slab portion wherein a part of the heater closest to ridge portion is at least 2 μm away from the ridge portion. The device may also have a heater provided with a bottom cladding layer, and may also include various thermal insulation enhancing cavities.