Optoelectronic Layer Stack for Uniform Current Spreading

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Solution Overview

Problem

Current optoelectronic semiconductor devices face challenges in improving current supply and manufacturing cost, particularly in achieving uniform current distribution and reducing radiation losses.

Innovation Solution

The implementation of an optoelectronic semiconductor device with a layer stack comprising a contact layer, a separating layer of lower conductivity than the current spreading layer, and a current spreading layer, where the separating layer is a continuous layer with anisotropic conductivity, formed using techniques like ALD or GLAD, and potentially doped with materials like TiO2 or ZnO, to enhance transverse conductivity and reduce vertical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional current spreading layer is used directly on the contact layer, then current supply is simplified, but current distribution uniformity deteriorates due to current crowding

Engineering Contradiction:
Improvecurrent supply simplicityVSAvoidcurrent distribution uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent segments the current spreading function by introducing a separating layer between the contact layer and the current spreading layer. This segmentation allows the contact layer to provide vertical current access while the current spreading layer distributes current laterally, preventing current crowding and improving current distribution uniformity without complicating the current supply structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The separating layer acts as an intermediary between the contact layer and the current spreading layer. It has lower conductivity than the current spreading layer, which prevents direct vertical current flow from the contact layer to the substrate, thereby forcing current to spread laterally through the current spreading layer and achieving uniform current distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If radiation losses are not addressed, then manufacturing process remains simple, but light output uniformity deteriorates

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidradiation losses
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The separating layer serves as an intermediary that reduces radiation losses by preventing direct optical coupling between the light emitting region and the substrate. This layer acts as an optical barrier that reduces parasitic absorption and improves light extraction efficiency, thereby reducing radiation losses without adding complex manufacturing steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the separating layer has high conductivity, then current supply is improved, but current spreading layer function deteriorates

Engineering Contradiction:
Improvecurrent supply efficiencyVSAvoidcurrent spreading capability
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies local quality by giving different conductivity characteristics to different layers: the separating layer has lower conductivity to maintain its separating function, while the current spreading layer has higher conductivity to enable effective current distribution. This localized conductivity differentiation ensures that each layer performs its specific function optimally without interfering with the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses asymmetry in conductivity design where the current spreading layer has significantly higher conductivity than the separating layer. This asymmetric conductivity structure ensures that current flows preferentially through the current spreading layer in the lateral direction, enabling effective current spreading while the separating layer maintains its role as a current barrier in the vertical direction.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves current distribution and light output uniformity by reducing radiation losses and preventing current crowding, while simplifying the manufacturing process by eliminating the need for complex contact hole definitions.

Implementation Method 1

A layer stack which includes the contact layer, the separating layer, and the current spreading layer has an anisotropic conductivity

Methodology Applied
Scientific EffectAnisotropic conductivity: Anisotropy

Implementation Method 2

The separating layer is present as a continuous layer in a region between the contact layer and the current spreading layer

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS11990576B2Optoelectronic semiconductor device and method for manufacturing the same
Publication Date: 2024.05.21 OSRAM OPTO SEMICON GMBH & CO OHG
  • US11990576B2 patent drawing
  • US11990576B2 patent drawing
  • US11990576B2 patent drawing

AI summary

An optoelectronic semiconductor device may include a first semiconductor layer and a second semiconductor layer, the first and second semiconductor layers being stacked one above the other. The device may include a first contact structure and a contact layer. The device may include a separating layer arranged over a side of the contact layer, and a current spreading layer arranged over a side of the separating layer facing away from the contact layer. The first contact structure may be connected to the contact layer via the current spreading layer and the separating layer. A layer stack may include the contact layer, the separating layer, and the current spreading layer has an anisotropic conductivity. The separating layer is present as a continuous layer in a region between the contact layer and the current spreading layer.