Optoelectronic Component Mirror Layer Recess Design

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Solution Overview

Problem

Optoelectronic components with vias do not emit radiation in the region of the vias and the surrounding area, due to the mirror layer being retracted laterally during production, resulting in a non-radiation-emitting region between the via and the mirror layer.

Innovation Solution

The mirror layer is drawn into the recess, allowing it to cover a portion of the side wall and extend partially transversely to the active layer, increasing the radiation-emitting area by reflecting electromagnetic radiation generated adjacent to the recess.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a via is introduced to electrically contact the first semiconductor layer, then electrical contact is achieved, but a non-radiation-emitting region is created around the via

Engineering Contradiction:
Improveelectrical contactVSAvoidradiation-emitting area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent converts the harmful effect of the via (creating a non-radiation-emitting region) into a beneficial effect by strategically positioning the via to enable electrical contact while minimizing its impact on the radiation-emitting area. The via is integrated into the design in a way that its necessary presence does not significantly compromise the overall light emission efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent applies local quality by creating a via structure with specific local characteristics - the via is positioned and dimensioned to provide necessary electrical contact locally while the surrounding areas maintain their radiation-emitting properties. This localized approach allows the via to fulfill its electrical function without extensively affecting the overall light emission area.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the mirror layer is retracted laterally during production, then the mirror layer can be formed, but a non-radiation-emitting region is created between the via and the mirror layer

Engineering Contradiction:
Improvemirror layer formationVSAvoidradiation-emitting area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent applies preliminary action by pre-planning the mirror layer positioning and via placement before production. The design is configured in advance to ensure that when the mirror layer is formed with lateral retraction, the resulting configuration still maintains adequate radiation-emitting area. The via and mirror layer positions are predetermined to minimize the non-radiation-emitting region.

Inventive Principle:
Principle #10Preliminary action

3Area of stationary object

If the mirror layer is drawn into the recess, then the radiation-emitting area is increased, but the mirror layer structure becomes more complex

Engineering Contradiction:
Improveradiation-emitting areaVSAvoidmirror layer structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies dimensionality change by having the mirror layer extend into the vertical dimension (into the recess) rather than only occupying the lateral plane. This allows the mirror layer to cover more area and increase the radiation-emitting region while managing the structural complexity through controlled vertical integration rather than complex lateral arrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency of the optoelectronic component by reducing the non-radiation-emitting region and increasing the reflectivity of the mirror layer, which is at least 80% in the visible spectral range.

Implementation Method 1

The mirror layer is drawn into the recess, allowing it to cover a portion of the side wall and extend partially transversely to the active layer, increasing the radiation-emitting area by reflecting electromagnetic radiation generated adjacent to the recess

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10381521B2Optoelectronic component and method for producing an optoelectronic component
Publication Date: 2019.08.13 OSRAM OLED
  • US10381521B2 patent drawing
  • US10381521B2 patent drawing
  • US10381521B2 patent drawing

AI summary

An optoelectronic component and a method for producing an optoelectronic component are disclosed. In an embodiment a component includes a semiconductor layer sequence having a first semiconductor layer, an active layer, a second semiconductor layer and a top side stacked in the recited order, a first contact layer arranged at the first semiconductor layer, a mirror layer arranged on the top side and a recess in the semiconductor layer sequence which extends from the top side through the entire second semiconductor layer and the active layer, wherein the recess has a bottom surface in a region of the first semiconductor layer, wherein the mirror layer covers a portion of the recess in plan view, wherein the first contact layer is in direct electrical and mechanical contact with a contact pin, and wherein the contact pin extends from the first contact layer to the top side of the semiconductor layer sequence.