Optoelectronic Module With Integrated Monitoring Photodiode Array

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Solution Overview

Problem

Current parallel optical transceivers face challenges in accurately monitoring VCSEL power levels due to variability in VCSEL and photodiode performance, which affects the reliability of power monitoring and can lead to errors in data transmission over long distances.

Innovation Solution

An optoelectronic module with a VCSEL array, a photodiode array that includes both monitoring photodiodes and a reference diode, and a lens assembly that couples modulated signals to optical fibers, allowing for precise monitoring of VCSEL performance metrics and operating characteristics without the need for separate monitoring beams.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If photodiodes are used to monitor VCSEL power levels, then power monitoring is enabled, but measurement accuracy deteriorates due to photodiode variability under different environmental conditions and over time

Engineering Contradiction:
Improvepower monitoring capabilityVSAvoidmonitoring accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

A reference photodiode is introduced as an intermediary element to mediate the measurement process. The reference photodiode receives a portion of the VCSEL output and provides a reference signal that compensates for environmental variations and aging effects. This reference signal is used to normalize the monitoring measurements, thereby maintaining measurement accuracy despite photodiode variability under different environmental conditions and over time.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the operational parameters by introducing a dual-photodiode configuration where one photodiode monitors the main beam and another monitors a reference beam. By comparing the outputs of these two photodiodes and using the reference to compensate for environmental changes, the system maintains measurement precision while enabling reliable power monitoring.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If VCSEL performance is monitored to ensure consistent operation, then transmission reliability is improved, but device complexity increases due to the need for additional monitoring components and control mechanisms

Engineering Contradiction:
Improvetransmission reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring function is merged with the existing photodiode array structure. Instead of adding completely separate monitoring components, the system utilizes the photodiode array to perform both signal reception and power monitoring functions. The reference photodiode is integrated into the same array, sharing the same substrate and control circuitry, thereby reducing overall device complexity while maintaining transmission reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The photodiode array is designed to serve multiple functions: receiving data signals, monitoring VCSEL power levels, and providing reference signals for compensation. This multi-functionality eliminates the need for dedicated monitoring components, reducing device complexity while ensuring consistent VCSEL operation and reliable transmission.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If separate monitoring beams are used for VCSEL monitoring, then monitoring accuracy is improved, but device complexity and alignment requirements increase

Engineering Contradiction:
Improvemonitoring accuracyVSAvoidbeam splitting and alignment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system merges the monitoring beam function with the main data beam by using the same photodiode array to detect both. The VCSEL output is directed to the photodiode array, which simultaneously performs data reception and power monitoring. This eliminates the need for separate beam splitting optics and complex alignment mechanisms, reducing device complexity while maintaining monitoring accuracy through the reference photodiode compensation method.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the accuracy of power monitoring, compensates for temperature dependence and degradation, and maintains robust operation over longer distances by normalizing photodiode measurements using a reference diode, thereby improving the reliability of data transmission.

Implementation Method 1

a VCSEL array mounted on a base within the housing, the VCSEL array having a plurality of VCSELs each for producing a modulated optical signal

Methodology Applied
Scientific EffectLight emission from VCSELs: Light Emitting Diode

Implementation Method 2

a photodiode array mounted on the base within the housing, the photodiode array having (i) a plurality of optical signal monitoring photodiodes each for monitoring a performance metric of one of the VCSELs

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 3

a lens assembly mounted within the housing adjacent the base and configured to receive the modulated optical signals and convert each into a modulated output signal... wherein the lens assembly is configured to couple each of the modulated output signals into one of the plurality optical fibers

Methodology Applied
Scientific EffectOptical focusing and coupling: Lens

Data Source

PatentUS7961770B1Optoelectronic module with integrated monitoring photodiode array for a parallel optical transmitter
Publication Date: 2011.06.14 SUMITOMO ELECTRIC DEVICE INNOVATIONS U S A
  • US7961770B1 patent drawing
  • US7961770B1 patent drawing
  • US7961770B1 patent drawing

AI summary

A power monitoring system uses a low loss reflective element to partially split the output laser beams from an array of laser sources, in a parallel configuration, to produce a monitor beams for each laser source. Each of these monitor beams may propagate within the reflective element in a lossless manner under total internal reflection and into one of a plurality of photodiodes that sense an optical characteristic such as output beam intensity, where this sensed signal is then used as part of a feedback control to control operation of the laser sources in the array.