Optoelectronic Package Layout Without High-Aspect-Ratio Vias

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Solution Overview

Problem

In existing optoelectronic package structures, the vertical arrangement of the processing unit, carrier, and photonic engine with long electrical paths through high-aspect-ratio vias leads to signal distortion and increased package size due to the thick carrier, hindering high-speed transmission and reliability.

Innovation Solution

The optoelectronic package structure embeds the electronic component within a carrier's cavity, reducing the carrier thickness between the processing unit and electronic component, eliminating the need for high-aspect-ratio vias and minimizing package size, with power and signal paths configured to enhance electrical communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a thick carrier is used to support the vertical arrangement of ASIC and optoelectronic device, then structural stability is improved, but electrical connection reliability deteriorates due to long electrical path

Engineering Contradiction:
Improvestructural stabilityVSAvoidelectrical connection reliability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent transitions from a conventional vertical stacking arrangement to a lateral planar arrangement where the optoelectronic device is positioned beside the ASIC rather than above it. This dimensional change allows electrical connections to be made through shorter lateral paths on the carrier surface, reducing signal degradation while preserving the carrier's structural stability through its continued role as the supporting substrate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If vertical arrangement with thick carrier is adopted, then package structure is simplified, but signal transmission speed deteriorates due to long electrical path

Engineering Contradiction:
Improvepackage structure complexityVSAvoidsignal transmission speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent reconfigures the package layout from vertical stacking to a lateral planar arrangement, positioning the optoelectronic device adjacent to the ASIC on the same carrier plane. This enables shorter electrical connection paths that improve signal transmission speed, while the carrier maintains its function as the structural platform, preserving packaging simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If high-aspect-ratio vias are used for vertical electrical connection, then electrical connection is achieved, but signal distortion increases and manufacturing difficulty increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidsignal distortion
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent eliminates the need for high-aspect-ratio vias by extracting the vertical connection requirement from the design. Instead of forcing electrical connections through the thickness of the carrier via high-aspect-ratio vias, the invention repositions components to enable lateral connections on the carrier surface, thereby removing the source of signal distortion and manufacturing complexity associated with high-aspect-ratio vias.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of manufacture

If vertical arrangement with thick carrier is used, then component mounting is simplified, but package size increases

Engineering Contradiction:
Improvecomponent mounting easeVSAvoidpackage size
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent transitions from a vertical stacking configuration that increases package height to a lateral planar configuration that reduces overall package volume. By positioning components side-by-side on the carrier rather than stacking them vertically, the invention achieves compact packaging while maintaining ease of manufacture through standard carrier-based mounting processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11929357B2Optoelectronic package structure and method of manufacturing the same
Publication Date: 2024.03.12 ADVANCED SEMICON ENG INC
  • US11929357B2 patent drawing
  • US11929357B2 patent drawing
  • US11929357B2 patent drawing

AI summary

An optoelectronic package structure is provided. The optoelectronic package includes a carrier, an electronic component, a photonic component and a first power supply path in the carrier. The carrier includes a first region and the electronic component is disposed over the first region of the carrier. A first power supply path is electrically connects the electronic component.