3D Optoelectronic Package Layout for Shorter Signal Paths

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Solution Overview

Problem

Current optoelectronic components in mobile and wearable devices face challenges in integration with other electronic components, hindering the reduction in device size and affecting electrical signal transmission quality.

Innovation Solution

An optoelectronic package design featuring a first redistribution layer, metal pillars, optoelectronic chips, insulation layers, and processing components, with electrical connections through metal pillars and redistribution layers to shorten the distance between chips and processing components, facilitating size reduction and improved signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If optoelectronic components are integrated with other electronic components, then device size can be reduced, but the integration complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvedevice sizeVSAvoidintegration complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent transitions from planar integration to three-dimensional vertical stacking, where the optoelectronic chip is mounted on the substrate and the processing component is positioned above it, connected through vertical conductive vias. This dimensional change enables compact integration while maintaining functional separation and reducing signal transmission distance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where the processing component is positioned above the substrate and optoelectronic chip, with conductive vias penetrating through multiple layers to establish electrical connections. This nested arrangement allows multiple functional components to occupy different vertical levels within a compact footprint, effectively integrating multiple components without increasing planar area.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the distance between optoelectronic chips and processing components is reduced, then signal transmission quality improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces a substrate with conductive vias as an intermediary structure that pre-establishes electrical connection paths before component mounting. The vias are formed with precise positioning on the substrate, serving as alignment references for mounting the optoelectronic chip and processing component, thereby reducing the cumulative alignment error that would otherwise accumulate through multiple separate bonding steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional integration methods are used, then manufacturing processes are simpler, but device size reduction is hindered

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddevice size
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent performs preliminary actions by pre-forming conductive vias with electrical connection structures on the substrate before mounting the optoelectronic chip and processing component. This preliminary preparation of connection paths simplifies the subsequent assembly process, as components can be directly mounted and connected without requiring complex post-assembly routing or wiring operations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260060144A1Optoelectronic package and method of manufacturing the same
Publication Date: 2026.02.26 POWERTECH TECHNOLOGY INC
  • US20260060144A1 patent drawing
  • US20260060144A1 patent drawing
  • US20260060144A1 patent drawing

AI summary

An optoelectronic package includes a first and a second redistribution layers, a plurality of first and second metal pillars, an optoelectronic chip, a first and a second insulation layers and a processing component. The first metal pillars are disposed on the first redistribution layer. The optoelectronic chip includes a wiring layer, an active structure and a main layer. The wiring layer is electrically connected to the first metal pillars. The main layer is disposed between the wiring layer and the active structure. The first insulation layer disposed on the first redistribution layer covers the optoelectronic chip and the first metal pillars. The processing component is electrically connected to the first redistribution layer which is located between the processing component and the optoelectronic chip. The second metal pillars and the second insulation layer are disposed between the first redistribution layer and the second redistribution layer.