Optoelectronic Sensor Temperature-Compensating Deflection Element

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Solution Overview

Problem

Laser scanners face challenges in accurately detecting objects due to temperature-related changes in focal length, leading to increased extraneous light interference and reduced sensitivity, especially when using avalanche photodiodes in Geiger mode, which are prone to false triggering by extraneous light and become inactive for measurement.

Innovation Solution

A temperature-compensating deflection element with a curvature that changes over a known temperature range, opposing the focal length changes of the receiving optics, ensures a stable focus position and reduces extraneous light entry, allowing for improved sensitivity and robustness in object detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the acceptance angle is increased to compensate for focal length changes, then the robustness against temperature variations is improved, but the amount of extraneous light detected increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidextraneous light interference
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the curvature parameter of the deflection element with temperature to compensate for focal length variations. The deflection element's curvature is adjusted as a function of temperature to maintain a constant focus position on the light receiver, thereby avoiding the need to increase the acceptance angle while remaining robust against temperature variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback mechanism where the temperature-dependent curvature change of the deflection element responds to temperature variations to actively compensate for focal length drift. This closed-loop approach maintains stable focusing conditions without requiring a larger acceptance angle, thus preventing extraneous light interference.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If avalanche photodiodes in Geiger mode are used to increase detection sensitivity, then the sensitivity to weak light signals is improved, but the susceptibility to false triggering by extraneous light increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidfalse triggering rate
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent converts the temperature-dependent focal length variation, which was previously a harmful factor causing focus drift and increased extraneous light, into a beneficial compensation mechanism. By deliberately adjusting the deflection element's curvature with temperature, the system uses this variation to maintain stable focusing, thereby protecting the sensitive avalanche photodiodes from false triggering while preserving their high detection sensitivity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If the field stop diameter is increased to accommodate focal length variations, then the adaptability to temperature changes is improved, but the acceptance angle increases leading to more ambient light detection

Engineering Contradiction:
Improvetemperature adaptabilityVSAvoidambient light intensity
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent changes the curvature parameter of the deflection element with temperature to compensate for focal length variations. This dynamic parameter adjustment maintains a constant focus position on the light receiver across the temperature range, eliminating the need to increase the field stop diameter or acceptance angle, thereby preventing ambient light interference.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains a small acceptance angle and high spatial resolution, effectively reducing extraneous light interference and enhancing the performance of sensitive avalanche photodiodes, even under temperature variations, without the need for enlarging the acceptance space angle, thus improving the detection accuracy and reliability.

Implementation Method 1

A deflection element with a beam shape that is temperature-dependent in particular a curved deflection element with a focal length, whose curvature and thus focal length changes through targeted deformation over a known temperature range

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

A receiving optic, in particular with at least one refractive element or a receiving lens, for focusing the received light onto the light receiver

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

In an avalanche photodiode (APD), the incident light triggers a controlled avalanche breakdown (avalanche effect). This multiplies the charge carriers generated by the incident photons, creating a photocurrent that is proportional to the light-receiving intensity

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Implementation Method 4

A light source generates transmitted light and emits it into the monitoring area... a light beam generated by a laser is periodically scanned across a monitoring area

Methodology Applied
Scientific EffectLaser emission: Laser

Data Source

PatentEP4105682B1Optoelectronic sensor and method for detecting objects
Publication Date: 2023.08.02 SICK AG
  • EP4105682B1 patent drawingFigure 1
  • EP4105682B1 patent drawingFigure 2
  • EP4105682B1 patent drawingFigure 3~4

AI summary

An optoelectronic sensor (10) for detecting objects in a monitoring area (20) is described, comprising a light transmitter (12) for emitting transmitted light (16), a light receiver (26) for generating a received signal from received light (22) from the monitoring area (20), a movable deflection unit (18) for periodically deflecting the transmitted light (16) and the received light (22), a control and evaluation unit (32) for acquiring information about objects in the monitoring area (20) based on the received signal, and an optical deflection element (18, 40) in the beam path of the received light (22). The deflection element (18, 40) exhibits temperature-dependent beam shaping properties.