Oral care implement and method of assembling the same
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Solution Overview
Problem
Existing oral care implements with dissolvable tablets can break apart prematurely, causing discomfort and uneven distribution of the oral care agent, and it is difficult for users to determine when the agent has been depleted.
Innovation Solution
An oral care implement with a head portion containing a cavity and a dissolvable element adhered to a supporting member, where the supporting member has a visual feature that becomes visible upon partial depletion, indicating the remaining amount of the oral care agent.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a dissolvable tablet is used in the oral care implement, then the oral care agent can be dispensed during use, but the tablet may break apart before being entirely used up, causing discomfort and premature depletion
Solution Approach 1:
The patent applies this principle by using a flexible supporting member (such as a flexible circuit board or thin flexible substrate) to support the dissolvable tablet. This flexible support structure provides mechanical strength to prevent the tablet from breaking apart during use, while still allowing the tablet to dissolve and release the oral care agent through openings in the support member.
2Ease of operation
If a dissolvable tablet is used in the oral care implement, then the oral care agent can be dispensed during use, but it is difficult for the user to determine when the agent has been depleted
Solution Approach 1:
The patent applies this principle by incorporating a visual indicator on the supporting member that changes color or becomes visible as the dissolvable tablet depletes. For example, the supporting member may have a colored coating or pattern that is initially obscured by the tablet, but becomes visible through openings in the tablet or on exposed surfaces as the tablet dissolves, providing the user with clear visual feedback about the remaining amount of oral care agent.
3Productivity
If the dissolvable tablet breaks apart, then solid components may pass through dispensing openings, but this causes discomfort and dissatisfaction to the user
Solution Approach 1:
The flexible supporting member acts as a sieve or filter structure with controlled openings that allow dissolved oral care agent to pass through while physically blocking solid broken fragments of the tablet. This ensures that only the dissolved beneficial components reach the user, preventing discomfort from solid particles while maintaining effective dispensing of the oral care agent.
4Productivity
If the dissolvable tablet breaks apart, then the oral care agent may deplete prematurely, but this reduces the effective usage time of the implement
Solution Approach 1:
The flexible supporting member provides structural integrity that prevents the dissolvable tablet from breaking apart and depleting prematurely. By maintaining the tablet's integrity throughout the intended usage period, the support member ensures that the oral care agent is released at a controlled, consistent rate over the full duration of the implement's effective life, maximizing usage duration while maintaining appropriate dispensing productivity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Prevents premature depletion and discomfort by ensuring the dissolvable element is used consistently and provides a visual indicator for when the agent is depleted, facilitating timely replacement.
Implementation Method 1
contacting a second surface of a supporting member with a suction tool and generating a suction force to pick up the supporting member with the suction tool
Implementation Method 2
a dissolvable element comprising an oral care agent positioned in the cavity
Data Source
AI summary
An oral care implement that dispenses an oral care agent during use and a method of assembling such an oral care implement. The oral care implement may include a body having a head portion. The head portion may have a cavity with an open end. There may be at least one opening extending from the cavity to an outer surface of the head portion. A dissolvable element that includes an oral care agent may be positioned in the cavity. Furthermore, a supporting member may be positioned in the cavity. The supporting member may include a first coupling feature that couples the supporting member to the dissolvable element. Finally, an oral cleaning member may be coupled to the head portion to close the open end of the cavity.


