Orchestra Pit Leg Assembly with Nested Support Fastener
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Solution Overview
Problem
Existing orchestra pit fillers and stage extensions face challenges in efficient assembly and stability, particularly in ensuring proper alignment and support of deck panels.
Innovation Solution
A leg design for frame assembly that includes an outer leg portion, an inner leg portion, and a support fastener, where the inner leg portion rests on the support fastener, and a connection assembly with a collar facilitates the connection between the outer and inner leg portions, enhancing assembly ease and stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a traditional frame assembly design is used for orchestra pit fillers or stage extensions, then the structure can support deck panels, but the assembly process becomes complex and time-consuming
Solution Approach 1:
The leg is divided into an outer leg portion and an inner leg portion that can be assembled separately and then connected. The inner leg portion is inserted through the outer leg portion, allowing components to be manufactured independently and assembled in a simplified sequence, reducing overall assembly complexity
Solution Approach 2:
The inner leg portion is nested within the outer leg portion, with the inner leg portion passing through the outer leg portion and being supported by a support fastener. This nested configuration simplifies the connection mechanism and reduces the number of separate connection components needed
2Stability of the object's composition
If a traditional connection method is used for leg portions, then the frame assembly can be constructed, but the alignment and stability of deck panels are compromised
Solution Approach 1:
A support fastener acts as an intermediary component between the inner and outer leg portions. The support fastener receives the inner leg portion and provides stable support, ensuring proper alignment and positioning of the leg assembly, which in turn ensures accurate alignment of deck panels
Solution Approach 2:
The inner leg portion is pre-configured with a bottom edge that is designed to rest on the support fastener. This preliminary configuration ensures that when the leg assembly is constructed, the inner leg portion automatically finds its correct position, maintaining alignment precision without requiring additional adjustment steps
Data Source
AI summary
This disclosure relates to a leg for frame assembly for use with an orchestra pit filler or a stage extension. Among other benefits, the leg increases the ease of assembling an orchestra pit filler or stage extension.