Organic Buffer Layer Droplet Micro-Structures for Flexible OLED Stress

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Solution Overview

Problem

Flexible OLEDs face a short service lifetime due to the poor flexibility of inorganic moisture-blocking layers, which concentrate stress and lead to moisture erosion channels when bent, compromising the encapsulation structure's ability to block moisture and oxygen.

Innovation Solution

Incorporating droplet micro-structures in the organic buffer layer to decentralize stress on the inorganic moisture-blocking layer, enhancing flexibility and extending the path for water molecule penetration, thereby improving moisture-blocking performance and bending capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an inorganic moisture-blocking layer is used in flexible OLED, then moisture-blocking performance is improved, but flexibility deteriorates due to stress concentration causing breakage

Engineering Contradiction:
Improvemoisture-blocking performanceVSAvoidflexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The inorganic moisture-blocking layer is divided into multiple separate layers (first inorganic moisture-blocking layer and second inorganic moisture-blocking layer) with an organic buffer layer containing droplet micro-structures in between. This segmentation prevents stress concentration in a single continuous layer, allowing the structure to flex without breaking while maintaining moisture-blocking performance through the distributed layered architecture.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the inorganic moisture-blocking layer is made continuous to improve moisture blocking, then moisture-blocking performance is improved, but stress concentration increases leading to breakage when bent

Engineering Contradiction:
Improvemoisture-blocking performanceVSAvoidstress concentration
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The organic buffer layer containing droplet micro-structures serves as an intermediary between the first and second inorganic moisture-blocking layers. This intermediary layer absorbs and distributes mechanical stress during bending, preventing stress concentration at any single point in the inorganic layers, while the inorganic layers maintain their continuous structure for effective moisture blocking.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the organic buffer layer is made flexible to improve bending capability, then flexibility is improved, but moisture-blocking performance deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidmoisture-blocking performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The encapsulation structure uses a composite of inorganic moisture-blocking layers and an organic buffer layer with droplet micro-structures. The inorganic layers provide superior moisture-blocking performance, while the organic buffer layer provides flexibility and stress distribution. The combination creates a composite structure that achieves both moisture blocking and flexibility simultaneously, overcoming the limitations of using either material alone.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10164214B2Display panel having organic buffer layer including droplet micro-structures for decentralizing stress and method for manufacturing the same
Publication Date: 2018.12.25 BOE TECHNOLOGY GROUP CO LTD
  • US10164214B2 patent drawing
  • US10164214B2 patent drawing
  • US10164214B2 patent drawing

AI summary

The disclosure provides a display panel and a method for manufacturing the same. The display panel includes: an underlying substrate; thin film transistors, a light emission layer, a first inorganic moisture-blocking layer successively arranged on the underlying substrate; an organic buffer layer arranged on the first inorganic moisture-blocking layer, the organic buffer layer comprises: droplet micro-structures for decentralizing a stress on the organic buffer layer; a second inorganic moisture-blocking layer arranged on the organic buffer layer; and a blocking layer, and a glass cover plate successively arranged on the second inorganic moisture-blocking layer.