Organic Compound Electron Transport Layer for OLED Thermal Stability

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Solution Overview

Problem

Conventional electron transmission materials in electroluminescent devices suffer from low electron mobility, thermal instability, and crystallization issues, leading to performance imbalances and reduced efficiency and lifetime.

Innovation Solution

A novel organic compound containing anthryl and phenanthrolinyl groups is developed, which offers high electron mobility and glass transition temperature, improving thermal stability and efficiency, and can be used as an electron transmission or injection material, reducing threshold voltage and extending device life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional electron transmission materials (Alq3, BPhen, BCP, TmPyPB) are used, then the device can operate, but the electron mobility is low (about 10^-6 cm2/Vs) causing imbalance between electron transmission and hole transmission

Engineering Contradiction:
Improveelectron mobilityVSAvoidbalance between electron transmission and hole transmission
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent modifies the molecular structure of electron transmission materials by introducing specific chemical groups and optimizing molecular weight to achieve higher electron mobility while maintaining balanced charge transmission. The compound structure changes directly alter the electron transport parameters to resolve the mobility imbalance issue.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite molecular structures combining multiple functional groups to create materials that simultaneously provide high electron mobility and balanced charge transmission characteristics, rather than relying on single conventional materials.

Inventive Principle:
Principle #40Composite materials

2Temperature

If commonly used electron transmission materials (BPhen, BCP, TmPyPB) are used, then the device can be manufactured, but the glass transition temperature is low (generally less than 85°C) leading to molecular degradation and structure changes under Joule heat

Engineering Contradiction:
Improveglass transition temperatureVSAvoidthermal stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the thermal parameters of the material by designing molecules with higher glass transition temperatures through structural modifications, directly addressing the thermal stability issue caused by low Tg in conventional materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention converts the harmful effect of Joule heat into a beneficial outcome by using materials with high glass transition temperature that can withstand the heat without degradation, turning the thermal challenge into an opportunity for improved device reliability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If materials with symmetric and regular molecular structures are used, then the materials are easy to manufacture, but they easily crystallize after a long time causing different charge transition mechanism and performance deterioration

Engineering Contradiction:
Improveease of material processingVSAvoidamorphous film stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent introduces asymmetric molecular structures that prevent crystallization while maintaining ease of manufacture. The asymmetric design disrupts the regular packing that leads to crystallization, keeping the material in a stable amorphous state for long-term device operation.

Inventive Principle:
Principle #4Asymmetry

4Productivity

If conventional electron transmission materials are used, then the device can function, but the exciton formation efficiency is greatly reduced and excitons enrich at the interface between electron transmission layer and light-emitting layer, resulting in significant drop in device efficiency and lifetime

Engineering Contradiction:
Improvedevice efficiencyVSAvoiddevice lifetime
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes the energy level parameters and molecular structure parameters of the electron transmission material to improve exciton formation efficiency and prevent exciton enrichment at interfaces, thereby enhancing both device efficiency and lifetime.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11316115B2Organic compound, display panel and display device
Publication Date: 2022.04.26 WUHAN TIANMA MICRO ELECTRONICS CO LTD
  • US11316115B2 patent drawing
  • US11316115B2 patent drawing
  • US11316115B2 patent drawing

AI summary

An organic compound, a display panel, and a display apparatus are provided. The organic compound has a structure represented by Chemical Formula 1, in which R1 to R8 are each independently selected from hydrogen, substituted or unsubstituted C6-C18 aryl, pyridyl, quinolyl, C1-C16 alkyl, C1-C16 alkoxy, hydroxyl, and carboxyl; m, n, x and y each independently represent 0 or 1, where m+x≥1, n+y≥1, m+n≥1, and x+y≥1; L1 and L2 are each independently selected from substituted or unsubstituted C6-C30 arylene, substituted or unsubstituted C5-C30 heteroarylene, substituted or unsubstituted C1-C8 alkylene, and substituted or unsubstituted C1-C8 alkyleneoxy; Ar1 and Ar2 each independently have a structure shown in Chemical Formula 2, in which R21 to R27 are each independently selected from hydrogen, substituted or unsubstituted C6-C18 aryl, pyridyl, quinolyl, C1-C16 alkyl, C1-C16 alkoxy, hydroxyl, and carboxyl.