Organic EL Light Extraction via Curved Reflective Electrode

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Solution Overview

Problem

The extraction efficiency of light in organic electroluminescent devices is low due to the reflection and absorption of light at the boundary surfaces, leading to increased power consumption and reduced device lifetime, with existing solutions either increasing costs or complexity in manufacturing.

Innovation Solution

An electroluminescence device with a stepped insulating layer having a tilted surface, where the first electrode extends to the stepped portion, forming a light reflecting surface that redirects parallel emitted light towards the second electrode, enhancing light extraction efficiency without increasing current flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a current flowing to an organic EL device is increased to increase luminosity, then the luminosity is improved, but the power consumption is increased and the lifetime is reduced

Engineering Contradiction:
ImproveluminosityVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent converts the harmful effect of light traveling parallel to the film surface (which was previously lost) into a beneficial effect by using a reflective electrode to redirect this light toward the extraction surface, thereby improving luminosity without increasing power consumption

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the directional distribution of emitted light by introducing a reflective electrode that redirects light from parallel propagation to upward propagation toward the extraction surface, effectively utilizing light in a different spatial dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If a transparent resin layer with cone shaped transparent resin is arranged to improve extraction efficiency, then the light extraction efficiency is improved, but the manufacturing cost is increased

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive specialized optical adjustment films with a reflective electrode made of conventional reflective materials, achieving light extraction improvement through a more cost-effective approach

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Instead of adding complex optical structures on the light extraction side, the patent inverts the approach by using the reflective electrode on the opposite side to redirect light, simplifying the overall structure

Inventive Principle:
Principle #13The other way round (Inversion)

3Productivity

If a metal electrode with concave-convex surface is formed to improve extraction efficiency, then the light extraction efficiency is improved, but the manufacturing process becomes complex

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies local quality by positioning the reflective electrode specifically at the boundary between the organic EL layer and the extraction surface, where it can most effectively redirect parallel-traveling light, rather than complicating the entire electrode structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs a curved reflective surface on the reflective electrode that matches the curvature of the organic EL layer, enabling effective redirection of parallel-traveling light toward the extraction surface while maintaining manufacturing feasibility

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the extraction efficiency of light from the organic electroluminescent layer, reducing power consumption and extending the device's lifetime by effectively utilizing previously lost light without complex manufacturing processes or increased costs.

Implementation Method 1

a first electrode including a light reflecting surface over the insulating layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9478742B2Electroluminescence device and manufacturing method thereof
Publication Date: 2016.10.25 MAGNOLIA WHITE CORP
  • US9478742B2 patent drawing
  • US9478742B2 patent drawing
  • US9478742B2 patent drawing

AI summary

Light emitted within an organic EL device is effectively utilized, and a pixel is provided for improving the extraction efficiency of the light. Light extraction is efficiency is improved without increasing a current by effectively utilizing guided wave light which is a cause of the loss of light emitted by an organic EL device. In order to achieve this, a stepped portion is arrange in an insulating layer provided over a lower layer of a first electrode including a light reflecting surface, and a peripheral area of the first electrode is formed so as to contact the stepped portion. The reflecting surface is formed curved towards a second electrode side in the peripheral area of the first electrode from the stepped portion, light guided through the organic EL layer is reflected by the reflecting surface and emitted from the second electrode side.