Organic EL Electron Injection Layer with d0 Metal Oxide

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Solution Overview

Problem

Conventional organic electroluminescent elements with titanium oxide electron injection layers suffer from low transmittance, reduced luminous efficiency, and inhibited electron injection due to oxygen defects, making them unsuitable for top-emission applications and requiring high electron injection barriers.

Innovation Solution

An organic electroluminescent element with an electron injection layer containing a metal oxide with d0 electron configuration, where the Fermi level is near the lower end of the conduction band, minimizing oxygen defects and enhancing electron conduction and injection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If titanium oxide with many oxygen defects is used as electron injection layer, then electron conduction is improved, but transmittance decreases and luminous efficiency is reduced

Engineering Contradiction:
Improveelectron conductionVSAvoidluminous efficiency
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent changes the oxygen content parameter in titanium oxide from high (many defects) to low (few defects), and adjusts the Fermi level position from deep in the band gap to near the conduction band edge. This parameter optimization achieves both good electron conduction and high transmittance, resolving the contradiction between reliability and illumination intensity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a specific local electronic structure quality in the titanium oxide layer by positioning the Fermi level near the conduction band and controlling oxygen defect density. This localized electronic structure optimization enables simultaneous achievement of electron conduction and optical transparency

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional electron injection layer is used, then manufacturing is simplified, but air stability of functional layer deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidair stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The titanium oxide layer acts as an intermediary between the cathode and the organic functional layer. It provides a stable interface that protects the functional layer from air degradation while maintaining good electron injection properties. The layer's stability to oxygen and water makes it an effective mediator that preserves functional layer integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If sealed structure is used to protect from air, then air stability is improved, but device complexity increases

Engineering Contradiction:
Improveair stabilityVSAvoidsealing structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The stable titanium oxide electron injection layer serves as an intermediary protective interface that reduces the need for complex sealing structures. By providing inherent stability to oxygen and water at the critical electrode-functional layer interface, it simplifies the overall device protection requirements while maintaining air stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in an organic electroluminescent element with improved air stability, high transmittance, efficient electron injection, and low power consumption, enabling longevity and efficient light emission across a broad range of luminance levels.

Implementation Method 1

electrons are assumed to be injected from a Fermi level of the cathode into a lower end of a conduction band of titanium oxide, conduct the lower end of the conduction band, and are injected into the LUMO

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Implementation Method 2

use the phenomenon of electroluminescence that occurs when holes injected from the anode into the functional layer recombine with electrons injected from the cathode into the functional layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9660213B2Organic EL element and manufacturing method thereof, and metal oxide film forming method
Publication Date: 2017.05.23 MAGNOLIA BLUE CORP
  • US9660213B2 patent drawing
  • US9660213B2 patent drawing
  • US9660213B2 patent drawing

AI summary

An organic EL element including: an anode and a cathode disposed to face each other with a gap therebetween; a functional layer that contains an organic material and is disposed between the anode and the cathode; and an electron injection layer that has a function to inject electrons into the functional layer and is disposed between the anode and the cathode. The electron injection layer contains a metal oxide with d0 electron configuration, and a Fermi level of the electron injection layer is located in a vicinity of a lower end of a conduction band of the electron injection layer.