Organic EL Device Layer Segmentation for Voltage and Stability

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Solution Overview

Problem

Current light-emitting devices, particularly organic electroluminescence (EL) elements, face challenges in achieving high efficiency and durability due to degradation issues, leading to inefficiencies and burn-in problems, which are not fully addressed by existing structures.

Innovation Solution

A light-emitting device structure is introduced with specific layer configurations, including a first electrode, a second electrode, and a unit with multiple layers, where the second layer contains a light-emitting material and a material with acceptor properties, and the third layer is positioned between the second layer and the first electrode, optimizing the concentration and position of materials to reduce driving voltage and suppress temperature dependence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional light-emitting device structure is used, then the device can achieve basic light emission, but the efficiency decreases due to degradation and burn-in problems

Engineering Contradiction:
Improvedevice durabilityVSAvoidefficiency degradation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The device is divided into multiple functional layers including first and second hole-transport layers with different HOMO levels, electron-transport layers, and light-emitting layers. This segmentation allows each layer to be optimized for specific functions, reducing overall degradation and improving reliability while maintaining efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers are assigned specific material properties and HOMO/LUMO level characteristics tailored to their functional requirements. For example, the first hole-transport layer has a higher HOMO level than the second hole-transport layer, creating local optimization that reduces degradation at critical interfaces and improves device durability without sacrificing efficiency.

Inventive Principle:
Principle #3Local quality

2Reliability

If the HOMO level of the hole-transport layer is optimized, then carrier injection is improved, but the driving voltage increases

Engineering Contradiction:
Improvecarrier injection efficiencyVSAvoiddriving voltage
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The hole-transport function is divided between two separate layers with different HOMO levels. The first hole-transport layer has a higher HOMO level for efficient carrier injection, while the second hole-transport layer has a lower HOMO level to maintain appropriate energy level alignment, thereby improving carrier injection without excessively increasing driving voltage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The HOMO levels of the hole-transport layers are specifically optimized within certain ranges (first layer: -5.0 to -6.0 eV, second layer: -5.5 to -6.5 eV) to achieve the optimal balance between carrier injection efficiency and driving voltage, preventing both degradation and excessive voltage requirements.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the device structure is simplified, then manufacturing is easier, but temperature dependence of operation characteristics increases

Engineering Contradiction:
Improvestructure complexityVSAvoidtemperature stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The device employs multiple specialized layers including hole-transport layers, electron-transport layers, and light-emitting layers, each with specific material properties. This segmented structure, while more complex than single-layer designs, provides superior temperature stability by distributing functional requirements across layers optimized for their specific operating conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each layer is designed with specific HOMO/LUMO level characteristics and material properties tailored to its function and operating temperature range. This local optimization ensures that each layer maintains stable operation characteristics under temperature variations, achieving temperature stability that outweighs the increased manufacturing complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the reliability and efficiency of the light-emitting device by reducing driving voltage and improving temperature stability, resulting in a more convenient, useful, and reliable light-emitting device.

Implementation Method 1

Light-emitting devices (organic EL elements) including organic compounds and utilizing electroluminescence (EL) have been put into practical use. Carriers are injected by application of voltage to the element, and recombination energy of the carriers is used, whereby light emission can be obtained from the light-emitting material.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20230097840A1Light-emitting device, light-emitting apparatus, electronic device, and lighting device
Publication Date: 2023.03.30 SEMICON ENERGY LAB CO LTD
  • US20230097840A1 patent drawing
  • US20230097840A1 patent drawing
  • US20230097840A1 patent drawing

AI summary

A novel light-emitting device that is highly convenient, useful, or reliable is provided. The light-emitting device includes a first electrode, a second electrode, a unit, and a first layer. The second electrode includes a region overlapping with the first electrode. The unit includes a region positioned between the first electrode and the second electrode. The unit includes a second layer and a third layer. The second layer includes a region where the third layer is positioned between the second layer and the first electrode. The second layer contains a light-emitting material. The first layer includes a region positioned between the third layer and the first electrode. The first layer contains a material having an acceptor property and a first material. The first layer includes a first region and a second region. The first region includes a region positioned between the second region and the first electrode. The first region contains the material having an acceptor property at a first concentration. The second region contains the material having an acceptor property at a second concentration. Note that the second concentration is higher than zero and lower than the first concentration.